Product Description
Product Name |
New design Helical-hypoid gear units KM series gearbox Speed Reducer Motor Reducer |
Series |
helical gearbox |
Application |
Power Tranmission |
Bearing |
China Top brand HRB,LYC,ZWZ or other brands requested, NSK….. |
Used |
industry machinery |
Km Series Aluminium Alloy 7.5~300 Ratio 90 Degree Hypoid Gear Motor Vertical Hypoid Reduction Gearbox with Electric Motor
KM KB Series helical gear units has more than 4 types, power 0.12-4kw, ratio 7.73-302.5, torque max 100-500NM, Modulaw and multistructure can meet the demands of various conditions.
(1) Ground-hardened helical gears.
(2) Modularity, can be combined in many forms
(3) Made of high-quality aluminum alloy, light in weight and nonrusting
(4)Large in output torque, high efficiencym energy saving and environmental protection
(5) The mounting dimension of SKM series are compatible with SMRV series worm gear unit
(A part of SMRV050 dimensions are different from SKM28)
(6) The mounting dimension of SKB series are compatible with W series worm gear unit.
Features&Specification
KM28B~KM58B:2-Stage hypoid helical gear units. Speed ratio range 7.48~60.5
KM28C~KM58C:3-Stage hypoid helical gear units. Speed ratio range:4918~302.5
One of the features of the hypoid gear speed reducer is that the shafts intersect at 2 mutually parallel
planes,providing greater torque in the same construction space than an ordinary helical gear reducer. And its strength is much higher than that of worm gear reducer.
1.Omnidirectional mounting
2.Housing made of high-quality aluminum alloydie-casting,light weight good rust resistance
3.Low back clearance
4.Smooth transmission and low noise
5.Customized products available
Product Parameters
Applicable Industries |
Garment Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory |
Gearing Arrangement |
Hypoid |
Output Torque |
100~500NM |
Input Speed |
1400rpm |
Output Speed |
5~187 |
Place of CHINAMFG |
China |
Brand Name |
CHINAMFG |
Product name |
Hypoid gear reducer |
Color |
Blue |
Ratio |
5-400 |
Certificate |
ISO9001 CCC CE |
Company Profile
Certifications
Packaging & Shipping
FAQ
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Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Transmission Parts |
---|---|
Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
Layout: | Cycloidal |
Hardness: | Hardened Tooth Surface |
Installation: | Torque Arm Type |
Step: | Single-Step |
Samples: |
US$ 80/Piece
1 Piece(Min.Order) | |
---|
Technological Advancements in Agricultural Gearbox Design
Advancements in agricultural gearbox design have significantly improved the efficiency, durability, and performance of farming equipment. Here are some notable technological advancements:
- Materials and Manufacturing: The use of advanced materials, such as high-strength alloys and composite materials, has enhanced the durability and longevity of gearbox components. Precision manufacturing techniques, including computer-aided design (CAD) and computer numerical control (CNC) machining, ensure tight tolerances and reliable performance.
- Gear Tooth Design: Modern gear tooth profiles, such as optimized helical and spiral bevel gears, reduce noise, vibration, and wear. Advanced tooth design also improves power transmission efficiency and load distribution.
- Sealing and Lubrication: Improved sealing technologies, such as double-lip seals and labyrinth seals, help prevent contaminants from entering gearboxes while retaining lubricants. Advanced lubrication systems, including automatic lubrication and improved oil formulations, extend maintenance intervals and enhance efficiency.
- Electronic Controls: Agricultural gearboxes increasingly integrate with electronic control systems. Sensors and actuators provide real-time data on gearbox performance, allowing for condition monitoring, predictive maintenance, and adjustments to optimize machinery operation.
- Smart Gearboxes: Some agricultural gearboxes are equipped with smart features, such as load sensors, temperature monitors, and feedback systems. These features enhance precision, safety, and overall equipment performance.
- Hybrid Power Transmission: Integration of hybrid power transmission systems, combining internal combustion engines with electric motors, allows for more efficient power delivery and reduced fuel consumption. Gearboxes play a crucial role in managing power distribution in these systems.
- Reduced Environmental Impact: Advancements in gear design contribute to reducing environmental impact. Quieter and more efficient gearboxes minimize noise pollution and energy consumption while meeting emissions regulations.
- Customization and Modularity: Some modern agricultural gearboxes offer modular designs that allow farmers to customize gear ratios, output speeds, and other specifications to match specific tasks and conditions.
- Simulation and Testing: Computer simulations and advanced testing methods, such as finite element analysis (FEA) and computational fluid dynamics (CFD), help optimize gearbox design, reduce prototyping costs, and ensure reliability before production.
These advancements collectively contribute to the evolution of agricultural gearboxes, making farming machinery more efficient, environmentally friendly, and adaptable to the changing needs of modern agriculture.
Types of Farming Equipment Incorporating Agricultural Gearboxes
Agricultural gearboxes play a vital role in various farming equipment, enhancing their efficiency and enabling them to perform essential tasks. Here are some types of farming equipment that commonly incorporate agricultural gearboxes:
- Tractors: Agricultural gearboxes are integral components of tractors, contributing to power transmission from the engine to various attachments such as plows, harrows, and mowers.
- Harvesters: Harvesters, used to gather crops like grains, fruits, and vegetables, utilize gearboxes to drive conveyor systems and separators, ensuring smooth and efficient harvesting operations.
- Planters and Seeders: Planters and seeders rely on gearboxes to precisely distribute seeds and fertilizers while maintaining the desired planting depth.
- Sprayers: Agricultural gearboxes are used in sprayers to drive pumps that distribute pesticides, herbicides, and fertilizers over fields.
- Hay Balers: Gearboxes are essential in hay balers for compacting and forming bales of hay, enabling easy storage and transportation.
- Manure Spreaders: Manure spreaders incorporate gearboxes to distribute and spread fertilizers and compost evenly across fields.
- Grain Augers: Grain augers, used for loading and unloading grains, feature gearboxes to drive the rotating screw mechanism that lifts and transfers grains.
- Cultivators: Cultivators use gearboxes to drive rotating tines or blades that loosen and prepare the soil for planting.
- Rotary Cutters: Rotary cutters, often attached to tractors, utilize gearboxes to power the spinning blades used for cutting tall grass, weeds, and brush.
- Threshers: Threshers, employed for separating grains from their husks or stalks, incorporate gearboxes to drive the threshing mechanisms.
These examples demonstrate the diverse applications of agricultural gearboxes across a wide range of farming equipment. By providing reliable power transmission and control, agricultural gearboxes contribute significantly to the productivity and efficiency of modern agricultural practices.
Key Features of a Durable and Reliable Agricultural Gearbox
A durable and reliable agricultural gearbox is crucial for the efficient operation of farming equipment and machinery. The following key features contribute to the durability and reliability of agricultural gearboxes:
- High-Quality Materials: Agricultural gearboxes are often exposed to harsh conditions, including dust, debris, and varying weather. Using high-quality materials, such as strong alloy steels, can enhance the gearbox’s resistance to wear, corrosion, and other forms of deterioration.
- Rugged Construction: The gearbox should have a robust and rugged construction to withstand the stresses and strains associated with agricultural tasks. Reinforced housings, precision machining, and robust seals can help prevent damage and ensure longevity.
- Effective Lubrication System: Proper lubrication is vital to reduce friction, dissipate heat, and prevent premature wear. Agricultural gearboxes should be equipped with efficient lubrication systems that ensure all components are adequately lubricated, even during extended operation.
- Sealing and Protection: Dust, dirt, and moisture are common challenges in agricultural environments. Effective sealing mechanisms, such as gaskets and seals, prevent contaminants from entering the gearbox and protect internal components from damage.
- Heat Dissipation: The gearbox should be designed to dissipate heat effectively, especially during prolonged operation. Overheating can lead to lubrication breakdown and premature wear. Cooling fins and adequate ventilation can help maintain optimal operating temperatures.
- Gear Quality and Precision: High-quality gears with accurate tooth profiles and precision manufacturing ensure smooth and efficient power transmission. Properly machined gears reduce noise, vibration, and the risk of gear failures.
- Advanced Gear Design: Some agricultural gearboxes may feature advanced gear designs, such as helical or planetary gears. These designs offer improved efficiency, reduced noise, and increased load-bearing capacity compared to traditional spur gears.
- Overload Protection: Incorporating overload protection mechanisms, such as shear pins or clutch systems, can prevent damage to the gearbox and other connected components in case of sudden high loads or jams.
- Easy Maintenance Access: The gearbox should be designed with maintenance in mind. Accessible inspection points, drain plugs, and fill ports make it easier for operators to perform routine maintenance tasks.
Manufacturers often engineer agricultural gearboxes to meet these requirements, ensuring that they can withstand the demanding conditions of farming operations and contribute to the reliable performance of agricultural machinery.
editor by CX 2024-01-30
China Premium Quality High Precision Low Backlash Servo Reducer Precision Planetary Gearbox comer agricultural gearbox
Product Description
TaiBang Motor Sector Group Co., Ltd.
The principal products is induction motor, reversible motor, DC brush gear motor, DC brushless gear motor, CH/CV huge gear motors, Planetary equipment motor ,Worm gear motor etc, which employed commonly in numerous fields of manufacturing pipelining, transportation, foodstuff, medication, printing, material, packing, business office, apparatus, entertainment and so on, and is the favored and matched product for automatic equipment.
Model Instruction
GB090-10-P2
GB | 090 | 571 | P2 |
Reducer Collection Code | External Diameter | Reduction Ratio | Reducer Backlash |
GB:Higher Precision Square Flange Output
GBR:High Precision Right Angle Sq. Flange Output GE:High Precision Round Flange Output GER:Substantial Precision Right Round Flange Output |
050:ø50mm 070:ø70mm 090:ø90mm 120:ø120mm 155:ø155mm 205:ø205mm 235:ø235mm 042:42x42mm 060:60x60mm 090:90x90mm one hundred fifteen:115x115mm 142:142x142mm one hundred eighty:180x180mm 220:220x220mm |
571 signifies 1:ten | P0:Higher Precision Backlash
P1:Precison Backlash P2:Standard Backlash |
Primary Complex Efficiency
Product | Variety of phase | Reduction Ratio | GB042 | GB060 | GB060A | GB090 | GB090A | GB115 | GB142 | GB180 | GB220 |
Rotary Inertia | 1 | 3 | .03 | .sixteen | .sixty one | three.twenty five | 9.21 | 28.ninety eight | 69.sixty one | ||
4 | .03 | .14 | .forty eight | two.seventy four | seven.54 | 23.sixty seven | fifty four.37 | ||||
5 | .03 | .thirteen | .forty seven | two.71 | seven.42 | 23.29 | 53.27 | ||||
six | .03 | .thirteen | .forty five | 2.65 | 7.twenty five | 22.75 | 51.72 | ||||
7 | .03 | .thirteen | .forty five | 2.sixty two | seven.14 | 22.forty eight | fifty.ninety seven | ||||
eight | .03 | .thirteen | .44 | 2.fifty eight | 7.07 | 22.59 | 50.84 | ||||
nine | .03 | .thirteen | .44 | 2.57 | seven.04 | 22.53 | 50.63 | ||||
10 | .03 | .13 | .44 | 2.57 | seven.03 | 22.fifty one | 50.fifty six | ||||
2 | fifteen | .03 | .03 | .thirteen | .thirteen | .forty seven | .forty seven | 2.71 | 7.forty two | 23.29 | |
twenty | .03 | .03 | .13 | .13 | .47 | .47 | 2.71 | 7.42 | 23.29 | ||
25 | .03 | .03 | .13 | .13 | .forty seven | .forty seven | two.71 | 7.forty two | 23.29 | ||
thirty | .03 | .03 | .13 | .13 | .forty seven | .47 | 2.seventy one | 7.forty two | 23.29 | ||
35 | .03 | .03 | .thirteen | .thirteen | .47 | .47 | 2.71 | seven.42 | 23.29 | ||
40 | .03 | .03 | .13 | .thirteen | .forty seven | .forty seven | two.71 | seven.42 | 23.29 | ||
forty five | .03 | .03 | .13 | .thirteen | .47 | .47 | two.seventy one | seven.forty two | 23.29 | ||
fifty | .03 | .03 | .thirteen | .13 | .forty four | .44 | two.fifty seven | 7.03 | 22.fifty one | ||
sixty | .03 | .03 | .13 | .13 | .forty four | .forty four | two.57 | seven.03 | 22.51 | ||
70 | .03 | .03 | .thirteen | .thirteen | .44 | .forty four | two.57 | seven.03 | 22.fifty one | ||
80 | .03 | .03 | .13 | .13 | .44 | .forty four | two.57 | seven.03 | 22.51 | ||
90 | .03 | .03 | .thirteen | .thirteen | .forty four | .forty four | 2.57 | seven.03 | 22.51 | ||
a hundred | .03 | .03 | .thirteen | .13 | .forty four | .forty four | 2.57 | 7.03 | 22.fifty one |
Item | Quantity of stage | GB042 | GB060 | GB060A | GB90 | GB090A | GB115 | GB142 | GB180 | GB220 | |
Backlash(arcmin) | High Precision P0 | 1 | ≤1 | ≤1 | ≤1 | ≤1 | ≤1 | ≤1 | |||
two | ≤3 | ≤3 | ≤3 | ≤3 | |||||||
Precision P1 | 1 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | |
two | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ||
Standard P2 | one | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | |
2 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ||
Torsional Rigidity(N.M/arcmin) | one | three | 7 | seven | 14 | 14 | 25 | fifty | 145 | 225 | |
two | three | seven | 7 | 14 | fourteen | 25 | 50 | one hundred forty five | 225 | ||
Noise(dB) | 1,two | ≤56 | ≤58 | ≤58 | ≤60 | ≤60 | ≤63 | ≤65 | ≤67 | ≤70 | |
Rated input velocity(rpm) | 1,2 | 5000 | 5000 | 5000 | 4000 | 4000 | 4000 | 3000 | 3000 | 2000 | |
Max input pace(rpm) | one,2 | ten thousand | 10000 | ten thousand | 8000 | 8000 | 8000 | 6000 | 6000 | 4000 |
Noise check standard:Length 1m,no load.Calculated with an input velocity 3000rpm
US $50 / Piece | |
1 Piece (Min. Order) |
###
Application: | Machinery, Agricultural Machinery |
---|---|
Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Reduction |
Layout: | Cycloidal |
Hardness: | Hardened Tooth Surface |
Installation: | Vertical Type |
Step: | Double-Step |
###
Samples: |
US$ 50/Piece
1 Piece(Min.Order) |
---|
###
Customization: |
Available
|
---|
###
GB | 090 | 010 | P2 |
Reducer Series Code | External Diameter | Reduction Ratio | Reducer Backlash |
GB:High Precision Square Flange Output
GBR:High Precision Right Angle Square Flange Output GE:High Precision Round Flange Output GER:High Precision Right Round Flange Output |
050:ø50mm 070:ø70mm 090:ø90mm 120:ø120mm 155:ø155mm 205:ø205mm 235:ø235mm 042:42x42mm 060:60x60mm 090:90x90mm 115:115x115mm 142:142x142mm 180:180x180mm 220:220x220mm |
010 means 1:10 | P0:High Precision Backlash
P1:Precison Backlash P2:Standard Backlash |
###
Item | Number of stage | Reduction Ratio | GB042 | GB060 | GB060A | GB090 | GB090A | GB115 | GB142 | GB180 | GB220 |
Rotary Inertia | 1 | 3 | 0.03 | 0.16 | 0.61 | 3.25 | 9.21 | 28.98 | 69.61 | ||
4 | 0.03 | 0.14 | 0.48 | 2.74 | 7.54 | 23.67 | 54.37 | ||||
5 | 0.03 | 0.13 | 0.47 | 2.71 | 7.42 | 23.29 | 53.27 | ||||
6 | 0.03 | 0.13 | 0.45 | 2.65 | 7.25 | 22.75 | 51.72 | ||||
7 | 0.03 | 0.13 | 0.45 | 2.62 | 7.14 | 22.48 | 50.97 | ||||
8 | 0.03 | 0.13 | 0.44 | 2.58 | 7.07 | 22.59 | 50.84 | ||||
9 | 0.03 | 0.13 | 0.44 | 2.57 | 7.04 | 22.53 | 50.63 | ||||
10 | 0.03 | 0.13 | 0.44 | 2.57 | 7.03 | 22.51 | 50.56 | ||||
2 | 15 | 0.03 | 0.03 | 0.13 | 0.13 | 0.47 | 0.47 | 2.71 | 7.42 | 23.29 | |
20 | 0.03 | 0.03 | 0.13 | 0.13 | 0.47 | 0.47 | 2.71 | 7.42 | 23.29 | ||
25 | 0.03 | 0.03 | 0.13 | 0.13 | 0.47 | 0.47 | 2.71 | 7.42 | 23.29 | ||
30 | 0.03 | 0.03 | 0.13 | 0.13 | 0.47 | 0.47 | 2.71 | 7.42 | 23.29 | ||
35 | 0.03 | 0.03 | 0.13 | 0.13 | 0.47 | 0.47 | 2.71 | 7.42 | 23.29 | ||
40 | 0.03 | 0.03 | 0.13 | 0.13 | 0.47 | 0.47 | 2.71 | 7.42 | 23.29 | ||
45 | 0.03 | 0.03 | 0.13 | 0.13 | 0.47 | 0.47 | 2.71 | 7.42 | 23.29 | ||
50 | 0.03 | 0.03 | 0.13 | 0.13 | 0.44 | 0.44 | 2.57 | 7.03 | 22.51 | ||
60 | 0.03 | 0.03 | 0.13 | 0.13 | 0.44 | 0.44 | 2.57 | 7.03 | 22.51 | ||
70 | 0.03 | 0.03 | 0.13 | 0.13 | 0.44 | 0.44 | 2.57 | 7.03 | 22.51 | ||
80 | 0.03 | 0.03 | 0.13 | 0.13 | 0.44 | 0.44 | 2.57 | 7.03 | 22.51 | ||
90 | 0.03 | 0.03 | 0.13 | 0.13 | 0.44 | 0.44 | 2.57 | 7.03 | 22.51 | ||
100 | 0.03 | 0.03 | 0.13 | 0.13 | 0.44 | 0.44 | 2.57 | 7.03 | 22.51 |
###
Item | Number of stage | GB042 | GB060 | GB060A | GB90 | GB090A | GB115 | GB142 | GB180 | GB220 | |
Backlash(arcmin) | High Precision P0 | 1 | ≤1 | ≤1 | ≤1 | ≤1 | ≤1 | ≤1 | |||
2 | ≤3 | ≤3 | ≤3 | ≤3 | |||||||
Precision P1 | 1 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | |
2 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ||
Standard P2 | 1 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | |
2 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ||
Torsional Rigidity(N.M/arcmin) | 1 | 3 | 7 | 7 | 14 | 14 | 25 | 50 | 145 | 225 | |
2 | 3 | 7 | 7 | 14 | 14 | 25 | 50 | 145 | 225 | ||
Noise(dB) | 1,2 | ≤56 | ≤58 | ≤58 | ≤60 | ≤60 | ≤63 | ≤65 | ≤67 | ≤70 | |
Rated input speed(rpm) | 1,2 | 5000 | 5000 | 5000 | 4000 | 4000 | 4000 | 3000 | 3000 | 2000 | |
Max input speed(rpm) | 1,2 | 10000 | 10000 | 10000 | 8000 | 8000 | 8000 | 6000 | 6000 | 4000 |
US $50 / Piece | |
1 Piece (Min. Order) |
###
Application: | Machinery, Agricultural Machinery |
---|---|
Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Reduction |
Layout: | Cycloidal |
Hardness: | Hardened Tooth Surface |
Installation: | Vertical Type |
Step: | Double-Step |
###
Samples: |
US$ 50/Piece
1 Piece(Min.Order) |
---|
###
Customization: |
Available
|
---|
###
GB | 090 | 010 | P2 |
Reducer Series Code | External Diameter | Reduction Ratio | Reducer Backlash |
GB:High Precision Square Flange Output
GBR:High Precision Right Angle Square Flange Output GE:High Precision Round Flange Output GER:High Precision Right Round Flange Output |
050:ø50mm 070:ø70mm 090:ø90mm 120:ø120mm 155:ø155mm 205:ø205mm 235:ø235mm 042:42x42mm 060:60x60mm 090:90x90mm 115:115x115mm 142:142x142mm 180:180x180mm 220:220x220mm |
010 means 1:10 | P0:High Precision Backlash
P1:Precison Backlash P2:Standard Backlash |
###
Item | Number of stage | Reduction Ratio | GB042 | GB060 | GB060A | GB090 | GB090A | GB115 | GB142 | GB180 | GB220 |
Rotary Inertia | 1 | 3 | 0.03 | 0.16 | 0.61 | 3.25 | 9.21 | 28.98 | 69.61 | ||
4 | 0.03 | 0.14 | 0.48 | 2.74 | 7.54 | 23.67 | 54.37 | ||||
5 | 0.03 | 0.13 | 0.47 | 2.71 | 7.42 | 23.29 | 53.27 | ||||
6 | 0.03 | 0.13 | 0.45 | 2.65 | 7.25 | 22.75 | 51.72 | ||||
7 | 0.03 | 0.13 | 0.45 | 2.62 | 7.14 | 22.48 | 50.97 | ||||
8 | 0.03 | 0.13 | 0.44 | 2.58 | 7.07 | 22.59 | 50.84 | ||||
9 | 0.03 | 0.13 | 0.44 | 2.57 | 7.04 | 22.53 | 50.63 | ||||
10 | 0.03 | 0.13 | 0.44 | 2.57 | 7.03 | 22.51 | 50.56 | ||||
2 | 15 | 0.03 | 0.03 | 0.13 | 0.13 | 0.47 | 0.47 | 2.71 | 7.42 | 23.29 | |
20 | 0.03 | 0.03 | 0.13 | 0.13 | 0.47 | 0.47 | 2.71 | 7.42 | 23.29 | ||
25 | 0.03 | 0.03 | 0.13 | 0.13 | 0.47 | 0.47 | 2.71 | 7.42 | 23.29 | ||
30 | 0.03 | 0.03 | 0.13 | 0.13 | 0.47 | 0.47 | 2.71 | 7.42 | 23.29 | ||
35 | 0.03 | 0.03 | 0.13 | 0.13 | 0.47 | 0.47 | 2.71 | 7.42 | 23.29 | ||
40 | 0.03 | 0.03 | 0.13 | 0.13 | 0.47 | 0.47 | 2.71 | 7.42 | 23.29 | ||
45 | 0.03 | 0.03 | 0.13 | 0.13 | 0.47 | 0.47 | 2.71 | 7.42 | 23.29 | ||
50 | 0.03 | 0.03 | 0.13 | 0.13 | 0.44 | 0.44 | 2.57 | 7.03 | 22.51 | ||
60 | 0.03 | 0.03 | 0.13 | 0.13 | 0.44 | 0.44 | 2.57 | 7.03 | 22.51 | ||
70 | 0.03 | 0.03 | 0.13 | 0.13 | 0.44 | 0.44 | 2.57 | 7.03 | 22.51 | ||
80 | 0.03 | 0.03 | 0.13 | 0.13 | 0.44 | 0.44 | 2.57 | 7.03 | 22.51 | ||
90 | 0.03 | 0.03 | 0.13 | 0.13 | 0.44 | 0.44 | 2.57 | 7.03 | 22.51 | ||
100 | 0.03 | 0.03 | 0.13 | 0.13 | 0.44 | 0.44 | 2.57 | 7.03 | 22.51 |
###
Item | Number of stage | GB042 | GB060 | GB060A | GB90 | GB090A | GB115 | GB142 | GB180 | GB220 | |
Backlash(arcmin) | High Precision P0 | 1 | ≤1 | ≤1 | ≤1 | ≤1 | ≤1 | ≤1 | |||
2 | ≤3 | ≤3 | ≤3 | ≤3 | |||||||
Precision P1 | 1 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | |
2 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ||
Standard P2 | 1 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | |
2 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ||
Torsional Rigidity(N.M/arcmin) | 1 | 3 | 7 | 7 | 14 | 14 | 25 | 50 | 145 | 225 | |
2 | 3 | 7 | 7 | 14 | 14 | 25 | 50 | 145 | 225 | ||
Noise(dB) | 1,2 | ≤56 | ≤58 | ≤58 | ≤60 | ≤60 | ≤63 | ≤65 | ≤67 | ≤70 | |
Rated input speed(rpm) | 1,2 | 5000 | 5000 | 5000 | 4000 | 4000 | 4000 | 3000 | 3000 | 2000 | |
Max input speed(rpm) | 1,2 | 10000 | 10000 | 10000 | 8000 | 8000 | 8000 | 6000 | 6000 | 4000 |
Choosing an Agricultural Gearbox
When buying an agricultural gearbox, there are many important things to consider. These factors include durability, function, mechanism, quality of materials, and ease of use. To find the best option for your specific needs, you should consider the features that are most important to you. Read this article to learn more about the various types of agricultural gearboxes available on the market. When looking for a new gearbox for your tractor, take a look at the following factors to consider.
Durability
Agricultural gearboxes are essential parts of the food production chain. If a single component fails, it will cause downtime, affecting production and costs. If the gearbox is not durable, it could result in costly downtime, causing large losses for the farmer. To ensure long-term productivity, select a durable agricultural gearbox. Here are some features to look for in a durable agricultural gearbox. – It’s easy to access and maintain
– Closed-loop seals are an effective alternative to desiccant breathers. They don’t keep water in the gearbox, but they do isolate the gearbox from the atmosphere. Proper isolation of the gearbox is essential to the safety of the equipment. A closed-loop elastomeric seal prevents water from entering the gearbox. This prevents it from overheating and keeping the gears running smoothly.
– Simulated test data was obtained for 44 tractors with different transmission operating parameters. The amplitude of load, frequency of failure, and pseudo-damages were calculated for each component. The statistical analysis also provided an estimate of the severe-damage profile of the gears. Using an optimisation technique, an accelerated test schedule was designed. The test plan was designed to maximise the torque applied to each component. Moreover, all gear wheels in the transmission were not tested, as only the range shift A and B gears were damaged.
If you are interested in purchasing a quality agricultural gearbox, contact CZPT Gearbox Company. CZPT Gearbox Company has been manufacturing top-quality gear drives since 1975. The company’s engineers will work with you to determine the exact gearbox that fits your specific needs. Agricultural gearboxes are integral parts of agricultural machinery, ensuring optimal performance of the machine. Agricultural gearboxes transfer the power from the input shaft to the output shafts and enable it to change direction, speed, and rotation.
Function
Agrarian gearboxes play an important role in the entire cycle of food production. Agricultural equipments are constantly undergoing increased wear and tear, which can cause expensive downtime. Having a high-quality agricultural gearbox is critical to ensuring the equipment’s reliability. When the gears get worn out, the machinery will fail to meet the increased demand. Worn-out gears will result in significant losses for farmers.
The most common use for agricultural gearboxes is to change the speed of agricultural equipments such as tractors and combines. In general, reduction boxes change speed through gears, but the PTO gearbox also bears the force generated by the wind wheel and the reaction force during transmission. To keep the gearbox rigid and prevent deformation, it must be designed to withstand the force exerted by the wind and the reaction force generated during the transmission process. Two sector gears are used to change the direction of transmission.
An agricultural gearbox has two parts: an input shaft 32 and an output shaft 38. The input shaft 32 is fixed in the gearbox’s elongate casing. The output shaft 38 extends parallel to the input shaft and the output shaft, while the rear end portion 40 projects out of the gearbox casing. The output shaft is connected to a second transmission shaft 42, which connects to a differential 44 in the rear axle casing 15. The differential is then connected to the rear wheels of the tractor, where the motion is transferred.
The PTO shaft was first used with the 1948 Land Rover. Later, a 6-spline adapter was added. Today, many manufacturers of agricultural equipments provide a nominal PTO power specification. This specification is a useful guide when choosing the right gearbox for your needs. Agricultural machines may include a 540/540E or 1000/1000E option. Using the lowest PTO power specification will allow you to run implements with low power requirements, thereby reducing fuel consumption and reducing engine stress.
Mechanism
The mechanism of an agricultural gearbox is a simple mechanical device that provides speed increase or gear reduction. A simple gearbox is commonly used in agricultural equipment that is powered by a PTO, as the axial PTO shaft is opposed to the normal driven shaft. The driven shaft is usually either vertical or horizontal. More complex equipment has several output directions. Some agricultural gearboxes feature dual or even multiple outputs. The mechanism for an agricultural gearbox varies with the type of equipment.
Agricultural tractors have an internal combustion engine 10 and a speed change gearbox 12. The gearbox casing is elongate and attached to the rear end of the cylinder block. The gearbox casing is a “backbone” between the back axle and the internal combustion engine. Its function is to transmit motion from the engine to the rear wheels of the tractor. There are two types of agricultural gearboxes: speed change gearboxes and planetary gearboxes.
Agricultural gearboxes are crucial for the production of food. Wear and tear on agricultural gears will cause costly downtime. Consequently, high-quality agricultural gearboxes are essential for ensuring the optimal performance of your agricultural machinery. If the gears wear out, your equipment may not meet the increasing demand. This will result in significant losses for the farmer. However, if you choose a high-quality agricultural gearbox, you won’t have to worry about this.
The central knife drive gearbox 300 is illustrated in FIG. 11. The gearbox receives a rotational input motion and outputs a reciprocating linear motion to a harvesting head assembly. In this way, the harvesting head will be most effective when it has linear motion, whereas curved motions will result in less efficient crop picking. The same principles apply to curved blades. If the gearbox is equipped with a central knife drive, it will provide the highest efficiency when harvesting crops.
Quality of materials
Agricultural gearboxes play an important role in the food production process. As the population continues to grow and the world’s need for food increases, the gearbox will also be required to function efficiently. The gearbox must be able to withstand harsh environmental conditions and the stresses and strains of continuous operation. These conditions can include a wide range of high and low temperatures, arid and moist environments, and even safety regulations.
For example, the material used for a tractor gearbox is typically grey cast iron, which has high wear resistance and vibration dampening properties. The production process for belt pulleys is usually a combination of forging and casting. Large belt pulleys are typically cast iron. In addition, the brake drum material used must be resistant to vibration. For this reason, grey iron ASTM A48 Class 35 is used for these components.
Bevel gearboxes are a great choice for many agricultural machinery applications. These gears feature high reduction ratios of 2.44:1 and can be used with offset rotary fillers and hollow output shafts. Bevel gear drives are available in various horsepower capacities, ratios, and configurations. An example of a right-angle bevel gear drive is the FG55 model. It features a 15-mm shaft diameter, which makes it a great choice for many types of agricultural machinery.
Cost
When deciding what type of agricultural gearbox to purchase, you should consider the durability of the device. The durability of any mechanical device depends on the quality of its materials, mechanisms, and functionality. Buying a high-quality, durable device will prevent you from having to buy a new one in a few years. In addition, a high-quality gearbox will not wear out as quickly as one that is not built to last.
To find the best agricultural gearbox supplier in India, use a marketplace such as CZPT. It has a global network of suppliers that makes it easy to source your agricultural gearbox needs from any country. Search for Agriculture Gearbox suppliers by city, state, and service area to find a high-quality supplier. Once you’ve done your research, you can then compare prices and quality to find the best deal. And don’t forget to compare the reliability of your chosen supplier.
A dependable company will offer a warranty on their work. Regardless of whether you purchase an OEM or a replacement, you’ll be able to find a reliable, affordable agricultural gearbox from a reputable company. CZPT offers free estimates for their services, and has helped many other farm owners replace their gearboxes with new ones. Moreover, they can even rebuild the gearbox for you, reducing your cost and improving the efficiency of your machine.
editor by czh 2023-01-25
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we have received the have faith in of buyers globally. With EPG brand name registered in far more than 70 international locations like The united states , Europe , Japan and so on, it has companions between entire world top enterprises, these kinds of as JOHNDEERE, NEW HOLLAND, CLAAS, HONDA, KUBOTA, YANMAR, etc. The product well displays environmental protection and strength saving. PM PD seriese substantial precision Planetary EPTT EPTT for servo motor stepper motor
Helical Gear High EPTT Planetary EPTTfor servo motor amp stepping motor:
EPTTEPTT Collection EPTT Planetary EPTT EPTT for EPTT Robot and EPTT Arm
This helical planetary EPTT is utilised for servo motor and relevant gadget which need to have to decrease pace or EPTT torque! EPTTEPTT helical planetary EPTTes external diameter from 42 to one hundred eighty, EPTT ratio from 3 to 100! It has high precision and are widely employed with servo motor this sort of like Panasonnic,Fuji, Mitsubishi, Omran,Delta, Teco.
Description:
(1).The output shaft is made of massive dimensions,huge span double bearing style,output shaft and planetary arm bracket as a EPTT.The enter shaft is positioned immediately on the planet arm bracket to guarantee that the EPTT has substantial operating precision and maXiHu (West Lake) Dis.mum torsional rigidity.
(2).Shell and the interior ring EPTT utilised built-in layout,quenching and tempering after the processing of the tooth so that it can attain large torque,substantial precision,high use resistance.Additionally floor nickel-plated anti-rust treatment method,so that its corrosion resistance tremendously increased.
(3).The planetary EPTT EPTT emploEPTTfull needle roller without having retainer to improve the contact floor,which drastically upgrades structural rigidity and support lifestyle.
(4).The EPTT is produced of Japanese EPTTed content.Following the steel chopping procedure,the EPTT carburizing heat therapy to 58-62EPTC. And then by the hobbing,Get the greatest tooth form,tooth route,to guarantee that the EPTT of high precision and great influence toughness.
(five).Input shaft and EPTTEPTT built-in structure,in orEPTTto boost the operation accuracy of the EPTT.
Attribute:
(1) Low Sounds:The use of helical EPTT style,to obtain a easy,really operation of the EPTT.
(two) Large EPTT:Backlash is 3 arcmin or much less,correct positioning.
(3) Higher Rigidity,Substantial Torque:The output shaft utilised large size,huge span double help bearing design and style,which enhances the rigidity and torque of the EPTT.
(4) Large Efficiency:1-phase up to ninety five% or far more,2-phase up to 92% or a lot more.
(5) Maintenance-Cost-free:Low grease wear,can be life time lubrication.
(6) Sealing Result is Excellent:Lubricating grease with substantial viscosity,not simple to individual the attributes,ip65 defense class to ensure that no grease leakage.
(7) Installation Unrestrained:Can be put in arbitrarily.
(eight) Wide Applicability:Relevant to any kind of servo motor.
(nine) An organic [integral] EPTT output aXiHu (West Lake) Dis.s.
EPTT inspection process:
We have 20 QC/QA employees.10 rigid QC processes incXiHu (West Lake) Dis.Hu (West Lake) Dis. incoming components QC, IPQC ten Ageing check QC100% goods will go by way of a 24-several hours ageing check QC)before delivery.
Bundle
Or we can make the EPTT package deal as customer’s ask for.
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EPG has been effectively licensed by ISO9002 Good quality Management Technique, ISO9001 Good quality Administration Program, API certificate, ISO/TS16949:2002 and ISO10012 measurement administration system. The higher exact CNC gear, such as Slow-feeding wire-lower equipment, jig grinding machine and electric powered discharge machine, assures the prime quality precision of mould processing, with the higher successful and environmental security acid rolling line getting the largest uncooked materials changing tools in the subject in china The wildly use of automatic milling device, high-speed computerized feeding punch, higher velocity computerized rolling and assembling machine assures the large quality and efficiency of factors and chain creating. More importantly, we make unique areas in accordance to provided drawings/samples and warmly welcome OEM inquiries.
Item Data
EPTTXiHu (West Lake) Dis.ng High EPTT Customized Spur Helical Equipment
Spur EPTTs are widely accepted as the most successful type of EPTTing solution, when the application of transmitting EPTT and uniform rotary movement from one pXiHu (West Lake) Dis.Hu (West Lake) Dis.lel shaft to one more is essential. DeterEPTTd by the cEPTTr distance, spur EPTTs EPTT a constant operating velocity EPTT. This EPTT speed can be diminished or enhanced by the variable number of enamel that eXiHu (West Lake) Dis.st in the driving EPTT.
Many of our custom spur EPTTs have been used in EPTT practice purposes – where multiple EPTTs are essential to have the exact same strain angle and diameter pitch. They are obtainable in plastic, non-metallic, brass, metal and cast iron.
Merchandise Type
Our helical EPTT are used for window EPTT, engraving EPTT, carry EPTT, opener rack, CNC EPTT, car, EPTT usage so on.The main features of our helical EPTT:
one Instantaneous EPTT ratio continual
2 Huge assortment of EPTT ratios for deceleration or speed enhance
three The EPTT effectiveness is substantial. (A pair of large-precision involute cylindrical EPTTs with an efficiency of more than ninety nine%)
4 Compact design for quick-distance EPTT
5 Reputable operate and EPTT daily life
EPTTngyin EPTTXiHu (West Lake) Dis.ng EPTTry EPTT Co., Ltd. is a EPTTized supplier of a full variety of motor shafts, EPTTs, Flanges(Couplings), EPTT racks, sprockets, pulley, EPTTd parts and so on.
Thanks to our sincerity in providing very best support to our customers, understXiHu (West Lake) Dis.Hu (West Lake) Dis. of your demands and overriding sense of duty toward filling buying needs, we have obtained the EPTT of purchasers worldwide. Obtaining accumulated valuable encounter in cooperating with international buyers, our items are promoting properly in the American, European, South American and Asian marketplaces.Our products are made by modern day computerized EPTTry and tools. Meanwhile, our products are created in accordance to substantial quality stXiHu (West Lake) Dis.Hu (West Lake) Dis.rds, and complying with the international EPTT stXiHu (West Lake) Dis.Hu (West Lake) Dis.rd requirements.
With numerous years’ encounter in this line, we will be EPTTed by our rewards in aggressive cost, a single-time shipping and delivery, prompt response, on-hand engineering help and very good following-income providers.
In addition, we also can design and style and make non-stXiHu (West Lake) Dis.Hu (West Lake) Dis.rd merchandise to meet customers’ EPTT requirements. EPTT and credit are the bases that make a corporation alive. We will provide ideal companies and large good quality items with all sincerity. If you need to have any details or samples, please make contact with us and you will have our shortly reply.
FAQ
1)Are you trading company or company?
We are factory.
two)How can I customize my goods?
Connect your drawing with details(surface area treatment,materials,quantity and EPTT needs etc.)
3)How EPTT can I get the quotation?
We will give you the quotation inside of 48 several hours(taking into consideration the time difference)
four)How EPTT will you make the components?
EPTTly it is 5-10 daEPTTif the merchandise are in inventory. Or it is fifteen-25 daEPTTif the goods are not in inventory, it truly is in accordance to quantity.
5)Do you supply samples? Is it cost-free or further?
Yes, we could supply the sample, the samples and transport EPTTs want to be borne by the shopper.
six)What is your conditions of payment?
Payment le1000 USD, a hundred% EPTT. Payment ge1000 USD, 30% T/T EPTT, harmony just before cargo. If you have any concerns, you should do not wait to contact us.
seven)What if the items we EPTTd are not great?
Make contact with us with no hesitation, our EPTT right after-sales services will get the responsibility.
in Surabaya Indonesia sales price shop near me near me shop factory supplier Precision Planetary Gear Box Motor Speed Reducer Ratio 10 manufacturer best Cost Custom Cheap wholesaler
In the meantime, our goods are produced in accordance to high good quality requirements, and complying with the worldwide superior standard standards. A lot more importantly, we make particular components according to provided drawings/samples and warmly welcome OEM inquiries. The group has taken part in the creating and revising of ISO/TC100 international chain regular many several years in achievement and hosted the sixteenth ISO/TC100 Intercontinental once-a-year conference in 2004.
Specification:
Design Number: | ASGA-one hundred twenty-L1 |
Ratio: | 10 |
Norminal Output Torque: | 230Nm |
Unexpected emergency End Torque: | two.five occasions of Nominal Output Torque |
Nominal Enter Velocity: | 4000rpm |
Max.Input Velocity: | 8000rpm |
Torsinal Rigidity: | twenty five N.m/arcmin |
Max. Radial Load: | 6700 N |
Max. AXiHu (West Lake) Dis.al Load: | 3000 N |
Support Daily life: | 20000 hr |
EPTT Backlash P1: | le3 arcmin |
Efficiency: | ge95% |
Set up: | horizontal |
Shell EPTT: | Aluminium alloy |
Gear EPTT: | 42crmo |
2.The gain of BSG’s EPTT:
(one).The output shaft is produced of massive measurement,big span double bearing design,output shaft and planetary arm bracket as a EPTT.The enter shaft is positioned immediately on the planet arm bracket to make sure that the EPTT has large running accuracy and maXiHu (West Lake) Dis.mum torsional rigidity.
(two).Shell and the interior ring EPTT used built-in design,quenching and tempering soon after the processing of the enamel so that it can achieve higher torque,large precision,higher put on resistance.Furthermore surface nickel-plated anti-rust therapy,so that its corrosion resistance greatly enhanced.
(three).The planetary EPTT EPTT emploEPTTfull needle roller without having retainer to improve the make contact with surface,which drastically updates structural rigidity and provider existence.
(four).The EPTT is produced of Japanese material.After the metal reducing process,the EPTT carburizing heat treatment method to 58-62EPTC. And then by the hobbing,Get the best tooth condition,tooth direction,to make sure that the EPTT of higher precision and very good effect toughness.
(5).Enter shaft and EPTTEPTT integrated composition,in orEPTTto improve the operation accuracy of the EPTT.
three.Software
Be extensively employed for supplies hXiHu (West Lake) Dis.Hu (West Lake) Dis. gear, engineering EPTTry,metallurgy industry,mining market,petrochemical sector, construction EPTTry,textile sector, health care apparatus and devices, instrument and meter business,automobile business,maritime business,weapons market, aerospace field,and so on.
four.About us:
FAQ
Q:What the MOQ of your organization?
A:MOQ is 1 set.
Q:Could you settle for OEM and customize?
A:Of course,we can customize for you in accordance to sample or drawing.
Q:Dose your manufacturing facility have any certification?
A:yes.we have ISO 9001:2008,IQNET and SGS. If you want other like CE,we can do for you.
Q:IS you business factory or EPTT Company?
A:We have our possess factory our variety is manufacturing facility trade.
Q: What is the supply time?
A:It normally normally takes about seven functioning times,but the specific shipping time migEPTT be distinct for different orEPTTor at different time.
Q: How does your manufacturing unit do reXiHu (West Lake) Dis.Hu (West Lake) Dis.ding top quality control?
A:EPTT is precedence. We alwaEPTTattach excellent EPTTance to high quality control from the beginning to the end of the production. Each solution will be totally assembled and cautiously examined before packed .
Q: What is actually your guarantee conditions?
A:We offer distinct guarantee phrases for diverse merchandise. Make sure you make contact with with us for information.
RV professional team Robot High Precision Reducer For Welding Robot Rv-110e Rv Speed Robot Reducer For Radar Navigation Device Equipment
Hangzhou EPG Co.,Ltd. , was launched in November, 1997. With its 5 wholly owned subsidiaries. We will offer very best companies and higher high quality items with all sincerity. we source chromed bar and tubes for hydualic and pheumatic cylinders.
Overview
Quick Details
- Area of Origin:Zhejiang, China
- Brand name Title:
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OEM
- Gearing Arrangement:
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Cycloidal
- Output Torque:
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65-34300N.m
- Enter Velocity:
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750-3000rpm
- Output Velocity:
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five-60rpm
- Ratio:
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fifty six-192
Source Capacity
- Provide Ability:
- 50000 Established/Sets for each Calendar year
Packaging Supply
- Packaging Details
- Stanard wood case, or wood pallet
- Port
- SHANGHAI PORT / NINGBO PORT
-
Lead Time
: -
Amount(Models) one – 5 >5 Est. Time(times) 35 To be negotiated
On the internet Customization
Movie Description
Solution Description
RV Robot Large Precision Reducer For Welding Robot Rv-110e Rv Speed Robotic Reducer For Radar Navigation Device Gear
RV higher precision reducer for welding robot:
Less than two arc-min Backlash
Really compact with substantial torsional rigidity
Component in-line model for greater design and style and room saving adaptability
Very compact with high torsional rigidity
Built-in Angular bearings for huge thrust amp overhung moment potential
Substantial Ratio availability (up to 185:one) with no increasing gearbox size
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Company Details
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Packing ampDelivery
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Related Item
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FAQ
1.Payment Phrase: TT, L/C
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2.Shipping and delivery time: about nbsp30 times from acquire payment. nbsp
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3.We accept customized products as for every your particular prerequisite.
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4.Guidelines for the Selection:Usually we can decide on one particular machine which is appropriate for you with some informations from you,these kinds of as ratio/motor pace/mounting dimension/ out torque etc. nbsp
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five.If the bare minimum purchase quantity is in excess of $10000, there are preferential.
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Q1: What information should I notify you to affirm the merchandise?
A:Model/Size, Transmission Ratio, Shaft instructions amp Order quantity.
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Q2: What can i do if I never know which one I want?
A:Dont fear, Deliver as considerably info as you can, our staff will aid you locate the right 1 you are hunting for.
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Q3: What is your item guarantee period?
A:We offer you one 12 months warranty since the vessel departure day still left China.
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Q4: Are you buying and selling firm or producer ?
A: We are factory.
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Qfive: How prolonged is your supply time?
A: Usually it is 5-ten days if the products are in stock. or it is 15-twenty days if the merchandise are not in inventory, it is according to quantity.
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Qsix: Do you supply samples ? is it free or additional ?
A: Sure, we could supply the sample for free of charge demand but do not spend the expense of freight.
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Q7: What is your terms of payment ?
A: Payment lt=1000USD, one hundred% in advance. Payment gt=1000USD, thirty% T/T in progress ,balance just before shippment.
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If you have any other questions, you should really feel cost-free to get in touch with us as shown under, you can click on on the graphic beneath to contact me directly.
Speak to us
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