Product Description
Flange Input Right Angle Big Output Torque Planetary Gearbox With Motor
Description:
N series of planetary reducers from SGR are widely used for industrial and heavy duty severe applications . planetary reducer feature with compact size, low noise , excellent reliability ,long life . In-line or right-angle planetary gearboxes are available in male and female shaft configurations. The CHINAMFG male shaft solution (splined or cylindrical) is able to withstand strong radial or axial loads on the output shaft. As a leading planetary gearbox manufactory in China , SGR planetary reducer is produced by modular design, combined according to customer requirement, housing material from CHINAMFG with nodular cast iron which can increases gearbox’s rigidity and antiknock, heavy-duty bearing is installed at low-speed shaft, it can bear big radial load due to proportionate distribution of torque ,every CHINAMFG gears are case hardened to get high reliability and long life . SGR planetary reducer have 16 models for different torque range ,each CHINAMFG model have 1-5 stages to achieve different ratios , SGR planetary reducer have wide rang selection of high speed design: cylindrical with key, hydraulic motor, electric motor .Installation in CHINAMFG is multiposition ,various fasten type .
Key feature:
- Planetary gearbox is produced by modular design, and can be combined according to client’s request
- Involuted planetary gear design
- Nodular cast iron Housing to increase rigidity and antiknock
- Heavy duty bearing on low‐speed shaft, and can bear big radial load due to proportionate distribution of torque
- All gears are case hardened to get high surface hardness, which guarantee transmission efficiency and whole gearbox’s life
- Planetary gearbox has 16 models for different torque range, and each model have 1‐5 reduction stages to achieve different ratios
- Ratio range: 3.15‐9N. M
- Output speed: 0.425‐445 r/min
- Structure mode: Possibility of flange, foot, or shaft mounting solutions
- Wide and comprehensive range of N series for industrial applications
- Low speed shaft design: Cylindrical with key, splined, hollow with shrink disc or splined hollow shaft
- Rigid and precise nodular cast iron casing
- Low noise running, high manufacturing quality standard
- High and reliable performance, load capacity and low speed shaft bearing
N series planetary gearbox torque sheet with models
| Gear unit size | 200 | 201 | 240 | 241 | 280 | 281 | 353/354 | 355 | 400 | 401 |
| Normal output torque T2N[Nm] |
1500 | 2000 | 3500 | 4000 | 4300 | 7300 | 13000 | 16000 | 20000 | 23000 |
| Gear unit size | 428 | 429 | 445 | 446 | 510 | 542 | 543 | 695 | 810 | 885 |
| Normal output torque T2N[Nm] |
26000 | 30000 | 32000 | 43000 | 63000 | 75000 | 100000 | 150000 | 300000 | 420000 |
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| Application: | Motor, Machinery, Marine, Agricultural Machinery, Industry |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Coaxial |
| Hardness: | Hardened |
| Installation: | Horizontal Type |
| Step: | Four-Step |
| Samples: |
US$ 500/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Contribution of Agricultural Gearboxes to Farming Machinery Versatility
Agricultural gearboxes play a pivotal role in enhancing the overall versatility of farming machinery. Here’s how they contribute:
- Variable Speeds: Agricultural gearboxes enable machinery to operate at different speeds, allowing farmers to adapt to various tasks. For instance, tractors equipped with adjustable gearboxes can efficiently switch between plowing, seeding, and harvesting.
- Torque Management: Gearboxes control torque delivery to match the requirements of different operations. This ensures optimal power transmission and prevents overloading during tasks like tilling or lifting heavy loads.
- Multi-Functionality: Many farming machines are designed to perform multiple tasks. By incorporating versatile gearboxes, these machines can efficiently switch between functions without requiring major modifications.
- Attachment Compatibility: Farm machinery often requires attachments like mowers, plows, or sprayers. Agricultural gearboxes can be designed to accommodate various attachments, increasing the machinery’s utility and adaptability.
- Adjustable Ratios: Some gearboxes allow operators to change gear ratios on-the-fly. This adaptability is essential for tasks that demand precise control over speed and torque, such as precision planting or spraying.
- Efficient Power Distribution: Gearboxes help distribute power from the engine to different components of the machinery, such as wheels, axles, and implements. This efficient power distribution ensures effective utilization of energy.
- Task-Specific Optimization: Different farming tasks have specific requirements. Agricultural gearboxes can be tailored to optimize machinery performance for tasks ranging from soil preparation to crop maintenance.
- Enhanced Maneuverability: Gearboxes can enable machinery to change directions easily and navigate tight spaces. This is especially valuable in tasks like plowing fields or maneuvering within orchards.
- Adapting to Terrain: Versatile gearboxes allow machines to adapt to different terrains, ensuring consistent performance on various surfaces like hills, slopes, or uneven ground.
- Seasonal Flexibility: Farming involves seasonal tasks that vary in demand and complexity. Gearboxes offer the flexibility to optimize machinery for specific tasks during different seasons, enhancing overall efficiency.
Agricultural gearboxes are a cornerstone of farming machinery versatility, enabling farmers to accomplish a wide range of tasks efficiently and effectively.
Enhancing Efficiency and Productivity in Farming Operations with Agricultural Gearboxes
Agricultural gearboxes play a pivotal role in enhancing efficiency and productivity across various farming operations. Here’s how agricultural gearboxes contribute to improving farming practices:
- Power Transmission: Agricultural gearboxes efficiently transmit power from the tractor’s engine to various implements, enabling them to perform tasks like plowing, planting, and harvesting with optimal power and torque.
- Variable Speed Control: Gearboxes allow farmers to adjust the speed of attached implements, adapting to different soil types, crop conditions, and tasks. This flexibility ensures precision and optimal performance.
- Task Specialization: With the use of different attachments and implements, one tractor equipped with a gearbox can perform a variety of tasks, reducing the need for multiple specialized machines.
- Optimized Torque: Agricultural gearboxes provide the necessary torque to overcome resistance from tough soils, vegetation, and other challenging conditions, ensuring consistent and efficient operations.
- Improved Crop Management: Gearboxes enable precise control over seeding depth, planting spacing, and fertilization, contributing to better crop management and higher yields.
- Reduced Operator Fatigue: Efficient power transmission and controlled operations reduce the physical strain on operators, enabling them to work longer hours without excessive fatigue.
- Conservation of Resources: By allowing accurate distribution of seeds, fertilizers, and other inputs, gearboxes help conserve resources and minimize waste.
- Enhanced Harvesting: Gearboxes facilitate smooth operation of harvesting equipment, such as combines and forage harvesters, resulting in efficient gathering of crops without damage.
- Time and Labor Savings: Agricultural gearboxes speed up tasks like plowing, tilling, and planting, enabling farmers to cover larger areas in less time, which is particularly crucial during planting and harvesting seasons.
- Reliability and Durability: Well-designed gearboxes are built to withstand the rigors of farming environments, reducing downtime due to maintenance or equipment failure.
Incorporating agricultural gearboxes into farming equipment significantly contributes to streamlining operations, reducing manual effort, and optimizing the use of resources. As a result, farmers can achieve higher levels of efficiency, productivity, and overall farm profitability.
Contribution of Agricultural Gearboxes to Tractor Functionality
An agricultural gearbox is a vital component of a tractor’s powertrain system, playing a pivotal role in enabling the tractor to perform a wide range of tasks on the farm. The functionality of tractors heavily relies on the proper operation of their gearboxes, which facilitate various essential functions:
- Power Transmission: Tractors are required to deliver substantial power and torque to perform tasks like plowing, tilling, and hauling. Agricultural gearboxes transmit power from the tractor’s engine to its wheels or other implement attachments, enabling efficient power delivery to the ground.
- Speed Control: Different agricultural tasks demand different speeds. Gearboxes allow operators to control the speed of the tractor to match the requirements of the task at hand. Whether it’s slow-speed operations like tilling or high-speed transport, the gearbox provides the necessary speed adjustments.
- Implement Attachment: Tractors are often used with a variety of implements, such as plows, harrows, and mowers. The gearbox facilitates the connection and operation of these implements by transmitting power and torque from the tractor’s engine to the implement’s working components.
- Directional Changes: Agricultural gearboxes enable tractors to change direction smoothly. They provide the necessary gearing arrangements to reverse the tractor’s movement, making it easy to maneuver around the farm, fields, and obstacles.
- Adaptation to Terrain: Agricultural gearboxes help tractors adapt to different terrains and soil conditions. By adjusting the gear ratio, tractors can optimize their performance for tasks like climbing slopes, working on uneven ground, or pulling heavy loads.
Modern agricultural gearboxes are designed for durability and reliability in the demanding farming environment. They are often equipped with features like multiple gears, synchronization mechanisms, and efficient lubrication systems to enhance their performance and longevity.
Regular maintenance and periodic checks are essential to keep the agricultural gearbox in optimal condition. Proper lubrication, gear inspection, and addressing any signs of wear or damage contribute to the longevity and consistent performance of the gearbox, thus ensuring the tractor’s functionality throughout the farming seasons.
editor by CX 2024-02-03
China high quality High Torque Small Gearbox Reductor Planetary Gear Box Reducer For Servo Motor near me shop
Warranty: 1 years
Applicable Industries: Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Retail, Food Shop, Printing Shops, High quality low price Frame 130mm Single3 phase 220VAC 1KW 4N.M Synchronous Reluctance Servo Motor and driver for CNC machines Energy & Mining, Food & Beverage Shops, Other
Weight (KG): 0.5 KG
Customized support: OEM, ODM
Gearing Arrangement: Harmonic
Output Torque: 2.6-1760N.m
Input Speed: 750~3500rpm
Output Speed: 14-280rpm
Product name: Gearbox Reducer
Installation method: Any
Protection level: 65IP
Average life: 2000h
Packing: By Carton
Maximum output radial force: Fr=300N
Maximum output axial force: Fa=100N
Backlash: ≥10arcmin
Operating temperature: -10~~~80℃
Lubrication method: Long term effectiveness
Packaging Details: plastic packaging bag & standard packing
PRODUCT DESCRIPTION High Torque Small Gearbox Reductor Planetary Gear Box Reducer For Servo Motor PRODUCT PICTURES PRODUCT DIMENSIONS COMPANY INTRODUCTION HangZhou Guanghong Automation Equipment Co., Ltd. is a collection of R & D, Best sell wholesale auto drive shaft parts high quality safety 21902-2215012-00 cv-joint design, manufacturing, sales and service as 1 of the professional servo electric cylinder, servo press equipment, etc. development and production of modern enterprises. The company has a professional design team, processing team, Custom Made Ground Worm Shafts With Case hardened assembly team, sales and after-sales service team.The company mainly develops and produces servo cylinder, servo pressing machine, electric push rod, electric sliding platform,multi-degree-of-freedom platform and other servo pressing equipment. WHY CHOOSE US EXHIBITION EVENTS PACKING & 4F27E Automatic Transmission Filter for CZPT Transit Focus Mazda Protege gearbox oil filter XS4Z7A098AB XS4Z-7A098AB DELIVERY FAQ
The Different Types of Gearboxes
There are many different types of gearboxes. Some brands have more than one type. In this article, we’ll discuss the planetary gearbox, the worm reduction gearbox, the shaft mounted gearbox, and the one speed gearbox. This article will also help you determine which type of gearbox is best for your vehicle. And don’t worry if you don’t know the terminology yet. We’ll explain each type in detail so that you know what you’re getting yourself into.
Planetary gearbox
Planetary gears have many advantages. The multiple gears in a planetary gearbox mesh simultaneously during operation. As such, they provide high efficiency and transmit high transmittable torque. These gears are widely used in various industries and are resistant to high shock loads and demanding conditions. CZPT is one of the companies that offer planetary gearboxes. Its products do not require special tools for assembly, and its scalable design minimizes safety stock.
Among the numerous benefits of planetary gearing is its compactness and lightweight. As such, it is suitable for wide applications with space and weight constraints. However, to truly appreciate its benefits, it is necessary to understand its mechanisms. Here are some of the most common details about planetary gearing:
The planetary gearbox has two mounted gears: an input shaft and an output shaft. Each gear has multiple teeth that are attached to a carrier and rotate with the input shaft. The carrier is connected to the output shaft. A planetary gear is mounted on both gears via a carrier. The carrier rotates in order to drive the planetary gear. The sun gear is often the input gear. The other gear is called the outer gear.
Planetary gearboxes are highly customizable. The size, mounting, and housing options vary, as do the reduction ratios and input speeds. Different types can be manufactured for different applications and include options such as electrical or mechanical preload. The final design of a planetary gearbox can be highly customized, based on the specifications of the application. By combining engineering excellence and ongoing innovation, planetary gearboxes provide years of trouble-free operation.
A planetary gearbox can be either an electric motor or a manual one. The latter has more features than the former, and can be used in applications where space is an issue. The primary features of a planetary gearbox include its backlash, torque, and ratio. Secondary features include noise, corrosion resistance, and construction. A planetary gearbox is a highly versatile gearbox that can drive anything from simple machinery to advanced electrical systems.
Worm reduction gearbox
The global worm reduction gearbox market report compiles key insights from the industry to help you improve your business strategy. This report will help you create a comprehensive business document that will enhance your company’s competitive edge. To obtain this report, visit our website now! Read our latest report to find out what you can expect from the global worm reduction gearbox market. Alternatively, request a sample copy for more details. Here is a sneak peek of the report:
Worm gears are made with different thread counts and are usually not matched with the CZPT standard. In general, a single thread worm should be used with a single thread worm. Worm gears have either right or left threads, and their thread count will be different as well. This type of gear is used to reduce the speed of a rotating shaft. The speed reduction ratio will be about 50 percent if the worms have the same thread count as the CZPT gears.
The standard gear set transfers power at the peak load point of a tooth, called the pitchline. The worm gear moves slowly against the wheel’s metal surface. The worm gear is also more complex than the standard gear because the worm is sliding rather than rolling. Worm gears are hard to lubricate. Moreover, the sliding contact between the gear and worm increases the complexity of the gear set. They can be a great solution for applications where noise is a significant factor.
The axial pitch and circular pitch of the worm are equal. The ratio of these two indices determines the speed of transmission. For a worm reduction gearbox to work, the axial pitch and the circular pitch must match. The pitch angle of a worm can either be left-handed or right-handed. The lead of a worm is the distance one thread travels in one revolution. The lead angle is the angle tangent to the thread helix of the cylinder’s pitch. When a worm mesh is reversed, the majority of the mesh will be on the receding arc.
Worm gears generate more heat than their counterparts, so it is important to choose a worm reduction gearbox carefully. You will want to choose the material and amount of lubricating oil carefully. Worm gears are generally made of tin bronze. The paired worms are hardened to HRC45-55. In general, they are durable, lasting up to ten years. But they will wear out – and they wear out – so you may want to consider some other factors.
Shaft-mounted gearbox
Shaft-mounted gearboxes are designed for a variety of mining and quarry applications. Their high reliability and low maintenance make them an excellent choice in these types of applications. Shaft-mounted gearboxes also feature an optional backstop device that prevents the unit from rotating in one direction. This makes them an excellent choice for applications where alignment accuracy is an issue. Here are some of the benefits of using a shaft-mounted gearbox:
Shaft-mounted gearboxes are typically constructed of aluminium, and come in sizes ranging from 050 to 125. They feature a variety of reduction ratios and ensure optimum efficiency in all operating conditions. New S series sizes, 140 and 150, extend the application range of shaft-mounted gearmotors. They are both backed by a two-year warranty. For even greater peace of mind, Shaft-mounted gearboxes are available with a range of warranty options.
The most common applications for a Shaft-mounted gearbox include traction-driven applications where a low-speed shaft is required for operation. They also are suitable for applications without a foundation, where the motor is mounted next to the reducer. To prevent the gear drive from rotating, a torque arm is attached between the motor and the shaft. Small-sized shaft-mounted gear drives are usually made without motor mount kits, which can make them an excellent choice for conveying light loads.
Another important feature of a Shaft-mounted gearbox is its mounting position. The reduced motion through the drive is redirected through the shaft, creating additional forces. These additional forces can affect the performance of the gearbox, causing vibrations and noise. Consequently, it is important to replace worn or damaged belts on a regular basis. Further, shaft-mounted gearboxes can be affected by problems with other components and amplify vibrations.
1 speed gearbox
CZPT Group Components produces one speed gearboxes. These transmissions are produced in the CZPT Group’s Kassel plant. They are compact and robust, and are designed for easy integration. The Bosch Rexroth GD1 one-speed gearbox is easy to install horizontally or vertically. The Plug and Drive system integrates the gearbox with the existing cooling system. There are many other benefits to this gearbox.
With an ID.3 electric drive motor, the maximum torque is delivered at 16,000 rpm. This single-speed transmission offers high power density and excellent noise-reduction, making it ideal for electric vehicles. The e-drive motor is extremely quiet and requires precision manufacturing. The e-drive motor also enables a wide range of driving conditions. It can reverse when needed, and reaches its maximum speed at 16,000.
The single-speed gearbox is a standard feature on most electric vehicles. Some electric vehicles, such as the Porsche Taycan, will be equipped with a two-speed gearbox. This gearbox offers more top speed and range, but it is more complex than a standard single-speed gearbox. CZPT doesn’t need to add complexity to its electric vehicles. After all, a 355 horsepower family wagon is not likely to need a dual-speed gearbox.
In addition to simplifying the transmission, the patent claims also address improvements in structural design. Fig. 5 shows a schematic representation of a transmission 50′, wherein gear sets Z1 and Z4 are exchanged between partial transmissions. This switch matrix also reflects the synchronized gears and lastshelf gears. Hydraulically betatigte Lamellenkupplungen (HBA) also form a last-shelf gear.
Another advantage of the patent claim is that it offers numerous functional freedoms, which is especially valuable in the design of an automobile. One of the patent claims identifies a tosatzlicher middle gear that allows a driver to switch between second and third gears, with a single gearbox. In a conventional one-speed transmission, the tosatzlicher middle gear is attached to the second and first part gearbox. The latter has a second and third gear.
China Standard 24v dc motor gearbox reducer High torque fan dc motor with planetary gearbox reducer 24V reduction gear motor PG42-775 near me supplier
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speed: 90Rpm
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PG42-775 24V Planetary DC Gear Motor Planetary Gear Motor Description1.Standard Operating Conditions:1-1 Rated Voltage:24VDC constant between motor terminals1-2 Direction of Rotation: CW when viewed from output shaft side1-3 Operating Temperature and HumidityTemperature range of -10℃~+50℃, Humidity range of 30%~80% temperature range of -10℃~+50℃1-4 Storage TemperatureTemperature range of -20℃~+60℃2.Measuring Conditions:2-1 Motor Position:To be place t horizontally when measuring2-2 Power Supply: Regulated DC power supply2-3 Environmental Temperature and Humidity: Temperature range of 15℃ to 30℃ Relative humidity 30%and 80%2-4Power Supply: Regulated DC power supply –No load speed: rpm 2-5 Application:–Robotics, Small Appliance, Fanner, Wholesale Stainless Steel High Efficient Transmission Gear Shaft For Auto Electric Curtain; –Medical Pump, Surgery Tools, Medical Stirrer, centrifugal Machine; Electric Valve, Actuator, medical device2-6 Character:–Electric motor,low noise, Factory Direct Sales Stainless Steel material Shower Door Hardware Round Sliding Glass Door Top Roller low current and no spark. –High quantity ,small body
Planetary Gear Motor parameters:
Stock Information :
Model:PG42-775
Working volt range:12-24V.
Rated volt:24V
No-loading Rotation speed:90Rpm
Speed Ratio:91
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The Parts of a Gearbox
There are many parts of a Gearbox, and this article will help you understand its functions and components. Learn about its maintenance and proper care, and you’ll be on your way to repairing your car. The complexity of a Gearbox also makes it easy to make mistakes. Learn about its functions and components so that you’ll be able to make the best choices possible. Read on to learn more. Then, get your car ready for winter!
Components
Gearboxes are fully integrated mechanical components that consist of a series of gears. They also contain shafts, bearings, and a flange to mount a motor. The terms gearhead and gearbox are not often used interchangeably in the motion industry, but they are often synonymous. Gearheads are open gearing assemblies that are installed in a machine frame. Some newer designs, such as battery-powered mobile units, require tighter integration.
The power losses in a gearbox can be divided into no-load and load-dependent losses. The no-load losses originate in the gear pair and the bearings and are proportional to the ratio of shaft speed and torque. The latter is a function of the coefficient of friction and speed. The no-load losses are the most serious, since they represent the largest proportion of the total loss. This is because they increase with speed.
Temperature measurement is another important preventive maintenance practice. The heat generated by the gearbox can damage components. High-temperature oil degrades quickly at high temperatures, which is why the sump oil temperature should be monitored periodically. The maximum temperature for R&O mineral oils is 93degC. However, if the sump oil temperature is more than 200degF, it can cause seal damage, gear and bearing wear, and premature failure of the gearbox.
Regardless of its size, the gearbox is a crucial part of a car’s drivetrain. Whether the car is a sports car, a luxury car, or a farm tractor, the gearbox is an essential component of the vehicle. There are two main types of gearbox: standard and precision. Each has its own advantages and disadvantages. The most important consideration when selecting a gearbox is the torque output.
The main shaft and the clutch shaft are the two major components of a gearbox. The main shaft runs at engine speed and the countershaft may be at a lower speed. In addition to the main shaft, the clutch shaft has a bearing. The gear ratio determines the amount of torque that can be transferred between the countershaft and the main shaft. The drive shaft also has another name: the propeller shaft.
The gears, shafts, and hub/shaft connection are designed according to endurance design standards. Depending on the application, each component must be able to withstand the normal stresses that the system will experience. Oftentimes, the minimum speed range is ten to twenty m/s. However, this range can differ between different transmissions. Generally, the gears and shafts in a gearbox should have an endurance limit that is less than that limit.
The bearings in a gearbox are considered wear parts. While they should be replaced when they wear down, they can be kept in service much longer than their intended L10 life. Using predictive maintenance, manufacturers can determine when to replace the bearing before it damages the gears and other components. For a gearbox to function properly, it must have all the components listed above. And the clutch, which enables the transmission of torque, is considered the most important component.
Functions
A gearbox is a fully integrated mechanical component that consists of mating gears. It is enclosed in a housing that houses the shafts, bearings, and flange for motor mounting. The purpose of a gearbox is to increase torque and change the speed of an engine by connecting the two rotating shafts together. A gearbox is generally made up of multiple gears that are linked together using couplings, belts, chains, or hollow shaft connections. When power and torque are held constant, speed and torque are inversely proportional. The speed of a gearbox is determined by the ratio of the gears that are engaged to transmit power.
The gear ratios in a gearbox are the number of steps a motor can take to convert torque into horsepower. The amount of torque required at the wheels depends on the operating conditions. A vehicle needs more torque than its peak torque when it is moving from a standstill. Therefore, the first gear ratio is used to increase torque and move the vehicle forward. To move up a gradient, more torque is required. To maintain momentum, the intermediate gear ratio is used.
As metal-to-metal contact is a common cause of gearbox failure, it is essential to monitor the condition of these components closely. The main focus of the proactive series of tests is abnormal wear and contamination, while the preventative tests focus on oil condition and additive depletion. The AN and ferrous density tests are exceptions to this rule, but they are used more for detecting abnormal additive depletion. In addition, lubrication is critical to the efficiency of gearboxes.
Maintenance
Daily maintenance is a critical aspect of the life cycle of a gearbox. During maintenance, you must inspect all gearbox connection parts. Any loose or damaged connection part should be tightened immediately. Oil can be tested using an infrared thermometer and particle counters, spectrometric analysis, or ferrography. You should check for excessive wear and tear, cracks, and oil leaks. If any of these components fail, you should replace them as soon as possible.
Proper analysis of failure patterns is a necessary part of any preventative maintenance program. This analysis will help identify the root cause of gearbox failures, as well as plan for future preventative maintenance. By properly planning preventative maintenance, you can avoid the expense and inconvenience of repairing or replacing a gearbox prematurely. You can even outsource gearbox maintenance to a company whose experts are knowledgeable in this field. The results of the analysis will help you create a more effective preventative maintenance program.
It is important to check the condition of the gearbox oil periodically. The oil should be changed according to its temperature and the hours of operation. The temperature is a significant determinant of the frequency of oil changes. Higher temperatures require more frequent changes, and the level of protection from moisture and water reduces by 75%. At elevated temperatures, the oil’s molecular structure breaks down more quickly, inhibiting the formation of a protective film.
Fortunately, the gear industry has developed innovative technologies and services that can help plant operators reduce their downtime and ensure optimal performance from their industrial gears. Here are 10 steps to ensure that your gearbox continues to serve its purpose. When you are preparing for maintenance, always keep in mind the following tips:
Regular vibration analysis is a vital part of gearbox maintenance. Increased vibration signals impending problems. Visually inspect the internal gears for signs of spiraling and pitting. You can use engineers’ blue to check the contact pattern of gear teeth. If there is a misalignment, bearings or housings are worn and need replacement. Also make sure the breathers remain clean. In dirty applications, this is more difficult to do.
Proper lubrication is another key factor in the life of gearboxes. Proper lubrication prevents failure. The oil must be free of foreign materials and have the proper amount of flow. Proper lubricant selection depends on the type of gear, reduction ratio, and input power. In addition to oil level, the lubricant must be regulated for the size and shape of gears. If not, the lubricant should be changed.
Lack of proper lubrication reduces the strength of other gears. Improper maintenance reduces the life of the transmission. Whether the transmission is overloaded or undersized, excessive vibration can damage the gear. If it is not properly lubricated, it can be damaged beyond repair. Then, the need for replacement gears may arise. However, it is not a time to waste a lot of money and time on repairs.
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lower rpm high torque worm EPTT motor
1.Solution Description
59mm diameter high quality12V/ 24V DC worm EPTT motor
1.size:Diameter 59mm
two.existence time:5000 several hours
three.content:copper or plastic
59mm diameter substantial high quality 12V 24V DC WORM Gear MOTOR
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EPTT Voltage: DC12V, 24V,42V,48V,90V,110V ,300V
EPTT Rated EPTT:15W, 25W,30W,45W,65W, 95W,120W,50W,180W
EPTT no-load Speed:15RPM, 30RPM,60RPM,80RM,120RPM,150RPM,180RPM,200RPM,220RPM.
|
Product |
VOTAGE (V) |
EPTT (W) |
NO-LOAD Speed(RPM) |
NO-LOAD Existing(A) |
LOAD Pace(RPM) |
LOAD Existing(A) |
LOAD TORQUE(N.M) |
RATIO |
MOTOR Duration |
|
59ZYT |
twelve |
30 |
fifteen plusmn2 |
le1.2 |
12 plusmn2 |
le4.5 |
ge4. |
one:70 |
eighty |
|
59ZYT |
24 |
30 |
fifteen plusmn2 |
le1.2 |
twelve plusmn2 |
le4.5 |
ge4. |
one:70 |
eighty |
|
59ZYT |
24 |
fifty |
36 plusmn2 |
le1.2 |
32 plusmn2 |
le6.5 |
ge8. |
one:70 |
80 |
|
59ZYT |
twelve |
thirty |
sixty five plusmn3 |
le1.two |
60 plusmn3 |
le5.5 |
ge6. |
one:fifty six |
eighty |
|
59ZYT |
24 |
thirty |
65 plusmn3 |
le1.2 |
sixty plusmn3 |
le5.five |
ge6. |
1:56 |
eighty |
|
59ZYT |
48 |
30 |
sixty five plusmn3 |
le1.2 |
sixty plusmn3 |
le5.5 |
ge6. |
one:fifty six |
eighty |
|
59ZYT |
forty two |
thirty |
130 plusmn5 |
le1.5 |
100 plusmn5 |
le6.five |
ge4. |
one:28 |
eighty |
|
59ZYT |
forty two |
30 |
one hundred fifty plusmn5 |
le1. |
one hundred thirty plusmn5 |
le6.five |
ge4. |
1:28 |
eighty |
|
59ZYT |
24 |
30 |
one hundred eighty plusmn5 |
le1.two |
one hundred fifty plusmn5 |
le6.five |
ge4. |
one:28 |
80 |
|
59ZYT |
24 |
thirty |
210 plusmn3 |
le1.five |
one hundred eighty plusmn5 |
le6.5 |
ge4.two |
1:28 |
eighty |
Remarks: We also manufactue products according to customer’s demands.
two.Production Movement
3.Firm Details
In recent 10 many years, EPTTry has been dedicated to the manufacture of the motor merchandise and the main products can be labeled into the adhering to series, specifically DC motor, DC EPTT motor, AC motor, AC EPTT motor, Stepper motor, Stepper EPTT motor, Servo motor and EPTT actuator sequence.
Our motor items are commonly utilized in the fields of aerospace sector, automotive business, finXiHu (West Lake) Dis.Hu (West Lake) Dis.al tools, EPTT EPTT, EPTT EPTT and robotics, healthcare equipment, office products, EPTT EPTTry and EPTT business, offering customers trustworthy personalized answers for driving and controlling.
four.Our Providers
1). EPTT Support:
|
Rapid Reply |
All enquiry or e mail be replied in twelve hrs, no hold off for your enterprise. |
|
Professional Group |
Queries about items will be replied skillfully, precisely, greatest tips to you. |
|
Quick EPTT time |
Sample or modest orEPTTsent in seven-15 times, bulk or EPT orEPTTabout 30 times. |
|
Payment Option |
T/T, Western EPT,, L/C, etc, effortless for your company. |
|
Ahead of cargo |
EPTTke images, send out to customers for confirmation. Only confirmed, can be shipped out. |
|
Language Decision |
Apart from EPTT, you can use your own language by email, then we can translate it. |
two). Customization Services:
EPTT specification(no-load pace , voltage, torque , diameter, sound, life, tests) and shaft duration can be tailor-manufactured according to customer’s needs.
five.Package deal amp EPTT
K Overseas direct sales series bevel helical gearbox with electric motor with torque arm and backstop transmission gearbox
With EPG model registered in much more than 70 nations like The usa , Europe , Japan and so on, it has associates amongst world leading enterprises, such as JOHNDEERE, NEW HOLLAND, CLAAS, HONDA, KUBOTA, YANMAR, and many others. we supply chromed bar and tubes for hydualic and pheumatic cylinders. If you need any details or samples, you should get in touch with us and you will have our quickly reply.
Overview
Swift Particulars
- Relevant Industries:
-
Resorts, Garment Shops, Constructing Material Retailers, Producing Plant, Equipment Repair Stores, Meals amp Beverage Factory, Farms, Cafe, Home Use, Retail, Foodstuff Store, Printing Stores, Building functions nbsp, Vitality amp Mining, Food amp Beverage Stores, Promoting Organization
- Gearing Arrangement:
-
Helical
- Output Torque:
-
one.4~18000N.m
- Input Pace:
-
10~62800N.m
- Output Velocity:
-
fourteen-280rpm
- Area of Origin:Zhejiang, China
- Brand name Name:
-
OEM
- Color:
-
Customer Request
- Certification:
-
ISO9001:2008
- Mounting Place:
-
Foot Mounted. Flange Mounted
Offer Capability
- Source Ability:
- 500 Unit/Units for each Month
Packaging Delivery
- Packaging Particulars
- Wooden bins , Cantons packed in 1 pallet
- Port
- Ningbo Port, Zhejiang Port
-
Lead Time
: -
Amount(Units) 1 – 1 >1 Est. Time(days) 15 To be negotiated
On the internet Customization
K collection bevel helical gearbox with electrical motor with torque arm and backstop transmission gearbox
Merchandise Description
SLK series gearbox is 1 kind of Helical Bevel variety gearbox , Higher-stainless cast iron circumstance . ,it is designed dependent on modularization , which bring many difference varieties of combos ,mounting kinds ,and structure patterns .The depth classification of ratio can fulfill a variety of of operating issue .Large Transmission effectiveness ,Lower power intake, outstanding functionality . The tough tooth area gear use the large high quality alloy steel , the approach of carburizing and quenching, grinding ,which give it follow characters : Stable transmission , reduced sound and temperature ,substantial loading ,long doing work life. which widely use for sector gear of metallurgy ,Constructing Substance , Chemical , Mining , Oil, Transportation , Papermaking , Sugar creating , engineering Devices ,etc
Specifications:
1) Output pace: .six~one,028r/min
2) Output torque: up to 21700N.m
three) Motor electricity: .twelve~200kW
4) Mounted type: foot-mounted and flange-mounted mounting
|
Product Identify |
SLK Collection nbspRigid Tooth nbsphelical bevel reducer nbsp |
|
Gear Material |
20CrMnTi nbsp |
|
Circumstance Materials |
HT250 |
|
Shaft Materials nbsp |
20CrMnTi |
|
Gear Processing |
Grinding complete by HOFLER Grinding Devices |
|
Shade nbsp |
Personalized |
|
Sounds Test |
65~70dB |
|
Performance |
94%~ninety eight% (relies upon on the transmission stage) nbsp |
|
Lubricating oil |
Shell Omala synthetic oil or mineral oil , or equivalent model nbsp |
|
Warmth therapy |
tempering, cementiting, quenching,and so forth. |
|
Brand name of bearings |
C ampU bearing, ZWZ,LYC, HRB, SKF,NSK and so on |
|
Model of oil seal |
NAK or other model |
|
Temp. rise (MAX) |
40 deg |
|
title |
helical motor bevel geared,sew gear motor |
|
Temp. increase (Oil)(MAX) |
fifty deg |
|
Vibration |
ep20 microm |
Organization Information
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Certifications
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Our Services
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At any time-electrical power
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FAQ
: Are you investing company or maker ?
A: We are manufacturing unit.
Q: How extended is your delivery time?
A: Usually it is five-ten times if the items are in inventory. or it is 15-20 days if the products are not in inventory, it is according to amount.
Q: Do you supply samples ? is it totally free or further ?
A: Sure, we could supply the sample for totally free charge but do not shell out the price of freight.
Q: What is your phrases of payment ?
A: Payment lt=1000USD, a hundred% in advance. Payment gt=1000USD, 30% T/T in progress ,stability ahead of shippment.
If you have an additional query, pls feel totally free to get in touch with us as under:
Contact us
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12v professional team dc motor electric brushless gear motor 12v 500w 24 volt dc motor 2hp high torque 100kg for home compliance
Provider & Quality controlWe provide detailed drawings and offer you anytime essential. With EPG model registered in much more than 70 nations around the world like The united states , Europe , Japan and so on, it has partners between planet top enterprises, this kind of as JOHNDEERE, NEW HOLLAND, CLAAS, HONDA, KUBOTA, YANMAR, and many others. Our item range contains all sorts of helical equipment, spur gear, bevel gear, gear rack, worm gear, sprockets,chains, bearings.
Overview
Swift Specifics
- Brand Name:
-
OEM
- Design Quantity:
-
none
- Use:
-
Boat, Auto, Electrical Bicycle, Fan, Residence Appliance
- Certification:
-
CCC, CE
- Sort:
-
Equipment Motor
- Torque:
-
92g.cm
- Design:
-
Long lasting Magnet
- Commutation:
-
Brushless
- Safeguard Characteristic:
-
Watertight, totally enclosed
- Speed(RPM):
-
personalized
- Continuous Current(A):
-
customized
- Efficiency:
-
IE one
- Coloration:
-
silver
- Merchandise identify:
-
dc coreless motor
Packaging Shipping
- Offering Units:
- One merchandise
- Single package measurement: nbsp
- 20X20X25 cm
- One gross fat:
- 4.000 kg
- Deal Kind:
- Carton + Picket Scenario
-
Direct Time
: -
Amount(Sets) one – ten >10 Est. Time(days) 7 To be negotiated
Online Customization
Item Description
nbsp12v dc motor electrical brushless equipment motor 12v 500w 24 volt dc motor 2hp large torque 100kg for house compliance
- Marketing Models:
- Single merchandise
- One bundle size: nbsp
- 30X14X14 cm
- Single gross fat:
- 4.600 kg
- Deal Type:
- Each motor is packed in a foam box, 3pcs in a carton and forty five cartons in a pallet. If you have any unique wants, remember to permit us know, we can layout packaging in accordance to your request.
- Direct Time nbsp:
-
Amount(Parts) one – two hundred gt200 Est. Time(times) 30 To be negotiated nbsp
Ever-electrical power
nbsp
Firm Information
nbsp
Our Providers
nbsp
one. Q: Can you provide detailed technical info and drawing?
A: Sure, we can. Make sure you inform us which product you need to have and the apps, we will deliver the comprehensive complex knowledge and drawing to you for your evaluation and affirm.
2. Q: Can I visit your manufacturing facility just before we area an purchase?
A: Yes, you are welcome to visit our manufacturing unit. We are really happy if we have the possibility to know much more about every single other.
3. Q: How to management the goods quality in your business?
A: With expert top quality team, advanced product quality planning, strict implementation, ongoing advancement, the quality of our items is well managed and consistent.
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DC Motor 12v 24V 48V Brushless Planetary Reduction Gear Motor