Product Description
S series Helical- Worm Geared Reducer with Motor
1. Product features
1.1. S series: right-angle speed reduction gearing composed by helical gears, worms, and gears, optimized and designed according to international standard
1.2.High precision, high efficiency, fine classification in transmission ratio, wide range, large transmission torque, reliable performance, low noise, flexible installation, and convenient use and maintenance.
1.3. They are widely used in various low-speed transmissions, which are general basic parts of mechanical transmission.
2. Technical parameters
| Housing material | Cast iron |
| Housing hardness | HBS90-240 |
| Gear material: | 20CrMnTi |
| Surface hardnesss of gear | HRC58°-62° |
| Gear core hardness | HRC33°-40° |
| Input/Output shaft material | 40CrMnTi |
| Input/Output shaft hardness | HBS241°-286° |
| Shaft at oil seal postion hardness | HRC48 ° -55 ° |
| Machining precision of gears material | Accurate grinding 6-5 grade |
| Heat treatment | tempering, cementing, quenching etc |
| Efficiency | up to 90% |
| Noise(Max) | 60-68dB |
| Unit model | Foot mounted,flange mounted,hollow shaft mounted |
| Input method | flange input,inline input,shaft input |
| Vibration | ≤ 20um |
| Backlash | ≤ 20Arcmin |
| Bearing brands | NSK,C&U etc |
| Oil seal brands | NAK,SKF etc |
| Lubricant | VG680 |
| Motor | IP55, F class |
| Motor shaft | 40Cr, Tempering, cementing,quenching etc. |
3.Applications
HangZhou XG Transmission Gearbox reducer are widely used in :
Ceramic Industry
Glass Industry
Food Industry
Metallurgy Industry
Beer& Drink Industry
Printing and dyeing Industry
Textile Industry
Warehouse Logoistics Industry
Wood working Machinery
environmental protection equipment Industry
Leather Industry
Pharmacy Industry
5.Company Information
ZheJiang CHINAMFG Drive Co.,Ltd,the predecessor was a state-owned military mould enterprise, was established in 1965. CHINAMFG specializes in the complete power transmission solution for high-end equipment manufacturing industries based on the aim of “Platform Product, Application Design and Professional Service”.
Starshine have a strong technical force with over 350 employees at present, including over 30 engineering technicians, 30 quality inspectors, covering an area of 80000 square CHINAMFG and kinds of advanced processing machines and testing equipments. We have a good foundation for the industry application development and service of high-end speed reducers & variators owning to the provincial engineering technology research center,the lab of gear speed reducers, and the base of modern R&D.
Our main products are R/S/K/F series helical geared motor, SNP series planetary gearboxes, SNKG series bevel-helical gearmotor, NCJ series gear motor, RV series worm gearboxes, JWB-X series speed variators, B/JXJ series cycloidal gearboxes, XGK series helical-hypoid Gearboxes, which widely used in ceramic industry, glass industry, woodworking machinery , high voltage switch, food & beverage, packaging & printing, Storage & logistics, hoisting & transportation facilities…etc , and CHINAMFG technically provide the professional product & service for the medium and high-end customers, and our gearboxes are best-selling in domestic, and even in abroad , such as in Europe, North America, South America, Middle East, South Asia, Southeast Asia, Africa…etc.
In the future , Starshine will hold the creed of “serving customer, diligence & simplicity, self-criticism, innovation, honesty, teamwork”, and the concept of “quality creates value” to focus on the customers’ requirements and provide them the competitive transmission solution and create value for them constantly, and make a high-end equipment manufacturing industry and create a preferred brand of replacing import products and upgrading continuously for the end users.
Between Dynamic and Static, Simple is Extraordinary, let’s go CHINAMFG hand in hand and make a brilliant future!
Our factory
1. 300 sets advanced processing machines
2. “6S”Standardized Management
Our Team
Technical Team
Sales Team
After Sales Team
Exibition Show
2019 ASIA ceramics exhibition
2018 World of Industry Exhibition
Quality Assurance
Products 100% test before delivery
Passed ISO 9001: 2015 Certificate.
Our Certificates:
Passed ” ISO 9001 International Quality System Certificate”, “International Quality Credit AAA++ Ceritifacte” , ” Swiss SGS Certificate”, Iconic Brand in Chinese Electromechanical Industry”, “Famous Brand of ZheJiang Province”, “Non-public Scientific and Technological Enterprise in ZheJiang Province”, “National High and New-tech Enterprise”, “TOP 50 in Chinese Gear Industry” “2011 HangZhou Engineering and Technological R&D Center” and so on.
Our service
1. We provide 12 months Warranty.
2. We have thousands of gearbox reducers. From Input Power 0.06KW to 200KW, Ratio 1.3-289.74, Output speed 0-1095rpm and Output torque 1.4-62800Nm. They can meet your all different requirements for different industries.
3. 24 hours online service.
4. Fast delivry.
5. We provide E-catalog or Paper catalog,so you can select the model easily according to your requirements
6. Welcome you come to our factory to check our products, we can help you to book the hotel or ticket.
FAQ
Q:Are you a trading company or manufacturer?
A: We are manufacturer.
Q:Where do you base?
A: We are in Xihu (West Lake) Dis. district, HangZhou, China.
Q:What kinds of gearbox can you produce for us?
A: R/S/K/F series helical geared motor, SNP series planetary gearboxes, SNKG series bevel-helical gearmotor, NCJ series gear motor, RV series worm gearboxes, JWB-X series speed variators, B/JXJ series cycloidal gearboxes, XGK series helical-hypoid Gearboxes
Q:What are the application of the gearbox?
A:Products are widely used in ceramic, glass, food, metallurgy, beer & drink, printing and dyeing, textile, petrochemical engineering, warehouse logistics, wood-working machine, environmental protection equipment, printing and packaging, pharmacy, and leather. Products are sold in some countries and regions, such as Europe, America, and Southeast Asia, and it possesses dozens of distributors and after-sale service agents.
Q:What is the material you use?
A1: Aluminum Housing body ( For the RV series worm gearbox Size 30~90)
A2: Cast iron(For the RV series worm gearbox, Size 110-150, For the NCJ & F/R/S/K series helical gear reducer)
Any inquiry pls contact:
Nicola Huang (Export sales)
Website: gearbox1965 /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Machinery, Agricultural Machinery |
|---|---|
| Function: | Speed Reduction |
| Layout: | Helical Worm Gear |
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Step: | Double-Step |
| Customization: |
Available
| Customized Request |
|---|
Considerations for Heavy-Duty Farming Gearboxes
Heavy-duty farming applications require robust and reliable gearboxes that can withstand high loads, harsh conditions, and frequent use. Here are the key considerations for selecting gearboxes for heavy-duty farming:
- Load Capacity: Heavy-duty gearboxes must have a high load-carrying capacity to handle the demands of agricultural machinery, such as tillers, plows, and combines.
- Material Durability: Gearboxes should be constructed from durable materials, such as hardened steel or cast iron, that can withstand the stresses and impacts associated with heavy-duty tasks.
- Sealing and Protection: Effective sealing and protection mechanisms, such as robust seals and gaskets, prevent the ingress of dirt, water, and contaminants that can cause premature wear and damage.
- Lubrication System: A reliable and efficient lubrication system is crucial for heavy-duty gearboxes to ensure proper lubrication of components under high loads and temperatures.
- Heat Dissipation: Heavy-duty applications generate significant heat. Gearboxes should have efficient heat dissipation mechanisms, such as cooling fins or oil coolers, to prevent overheating and maintain performance.
- Design and Construction: Gearbox design should incorporate reinforced housing, larger bearings, and robust gears to handle heavy loads without compromising structural integrity.
- Alignment and Mounting: Proper alignment and mounting are essential to ensure smooth and efficient power transmission. Misalignment can lead to increased wear and reduced gearbox lifespan.
- Maintenance Accessibility: Heavy-duty gearboxes should be designed for easy maintenance access. Features such as removable covers and inspection points simplify servicing and repairs.
- Compatibility: Gearboxes should be compatible with the specific machinery and tasks they will be used for. Customizable gear ratios and output shaft configurations enhance versatility.
- Reliability and Longevity: Heavy-duty gearboxes should be built to last, with quality craftsmanship and components that can withstand the demanding conditions of agricultural operations.
- Safety: Safety features, such as guards and emergency shutdown mechanisms, are essential to protect operators and nearby personnel from potential hazards.
- Environmental Considerations: Gearbox designs should consider environmental regulations and emissions standards to minimize the impact on the environment.
- Cost-Effectiveness: While heavy-duty gearboxes require a higher upfront investment, their durability and performance contribute to long-term cost-effectiveness by reducing downtime and the need for frequent replacements.
By carefully considering these factors, farmers can select the appropriate heavy-duty gearboxes that enhance productivity and reliability in their farming operations.
Enhancing Efficiency and Productivity in Farming Operations with Agricultural Gearboxes
Agricultural gearboxes play a pivotal role in enhancing efficiency and productivity across various farming operations. Here’s how agricultural gearboxes contribute to improving farming practices:
- Power Transmission: Agricultural gearboxes efficiently transmit power from the tractor’s engine to various implements, enabling them to perform tasks like plowing, planting, and harvesting with optimal power and torque.
- Variable Speed Control: Gearboxes allow farmers to adjust the speed of attached implements, adapting to different soil types, crop conditions, and tasks. This flexibility ensures precision and optimal performance.
- Task Specialization: With the use of different attachments and implements, one tractor equipped with a gearbox can perform a variety of tasks, reducing the need for multiple specialized machines.
- Optimized Torque: Agricultural gearboxes provide the necessary torque to overcome resistance from tough soils, vegetation, and other challenging conditions, ensuring consistent and efficient operations.
- Improved Crop Management: Gearboxes enable precise control over seeding depth, planting spacing, and fertilization, contributing to better crop management and higher yields.
- Reduced Operator Fatigue: Efficient power transmission and controlled operations reduce the physical strain on operators, enabling them to work longer hours without excessive fatigue.
- Conservation of Resources: By allowing accurate distribution of seeds, fertilizers, and other inputs, gearboxes help conserve resources and minimize waste.
- Enhanced Harvesting: Gearboxes facilitate smooth operation of harvesting equipment, such as combines and forage harvesters, resulting in efficient gathering of crops without damage.
- Time and Labor Savings: Agricultural gearboxes speed up tasks like plowing, tilling, and planting, enabling farmers to cover larger areas in less time, which is particularly crucial during planting and harvesting seasons.
- Reliability and Durability: Well-designed gearboxes are built to withstand the rigors of farming environments, reducing downtime due to maintenance or equipment failure.
Incorporating agricultural gearboxes into farming equipment significantly contributes to streamlining operations, reducing manual effort, and optimizing the use of resources. As a result, farmers can achieve higher levels of efficiency, productivity, and overall farm profitability.
Benefits of Using High-Quality Gearboxes in Agricultural Machinery
Utilizing high-quality gearboxes in agricultural machinery offers several advantages that contribute to enhanced performance, durability, and overall operational efficiency. Here are the key benefits:
- Reliability and Durability: High-quality gearboxes are built to withstand the demanding conditions of agricultural operations. They are constructed using durable materials, precise manufacturing techniques, and stringent quality control measures, ensuring a longer lifespan and reduced downtime due to breakdowns.
- Optimal Power Transmission: High-quality gearboxes facilitate efficient power transmission from the tractor’s engine to various implements. They minimize power losses through well-designed gear profiles, accurate alignments, and minimal friction, allowing for more effective utilization of available power.
- Smooth Operation: Gearboxes manufactured to high standards provide smooth and consistent operation. They reduce vibrations, noise, and unnecessary wear, creating a comfortable working environment for the operator and reducing stress on the machinery.
- Precision and Accuracy: Quality gearboxes offer precise control over speed, torque, and direction changes. This precision ensures accurate implementation of farming tasks, such as seeding, planting, and harvesting, leading to better yield outcomes.
- Increased Efficiency: High-quality gearboxes minimize energy losses due to friction and inefficient gear meshing. This improved efficiency results in better fuel economy and optimized power utilization, reducing operating costs for the farmer.
- Compatibility and Adaptability: Top-tier gearboxes are designed to be compatible with a range of agricultural implements and machinery. Their adaptability allows farmers to switch between different tasks without the need for frequent adjustments or component changes.
- Reduced Maintenance Costs: Quality gearboxes require less frequent maintenance and repair. Their robust construction and precision engineering result in fewer breakdowns and extended maintenance intervals, saving both time and money.
- Enhanced Safety: Reliable gearboxes contribute to safer operations by preventing sudden failures that could lead to accidents. The smooth operation and predictable performance of high-quality gearboxes reduce the risk of mishaps during agricultural tasks.
Overall, investing in high-quality gearboxes for agricultural machinery ensures improved reliability, smoother operation, higher precision, increased efficiency, and reduced maintenance costs. These benefits ultimately contribute to enhanced productivity and better outcomes for farmers and agricultural operations.
editor by CX 2024-02-17
China supplier F/K/S/F Series Coaxial Parallel Shaft Worm Gear, Right Angle Connected Spiral Bevel Helical Gear Reducer Gearbox gearbox design
Product Description
Product Description
-K Series Helical Bevel Gearbox
K series gear reducer, manufactured according to international technical requirements, has a high scientific and technological content; Space saving, reliable and durable, high overload capacity, power up to 132KW; Low energy consumption, superior performance, reducer efficiency up to 95%
It is designed and manufactured on the basis of module combination system. There are a lot of motor combinations, installation forms and structural schemes. The transmission ratio is classified carefully to meet different operating conditions and realize electromechanical integration.
High transmission efficiency, low energy consumption and superior performance.
Reinforced high rigid cast iron box; The hardened gear is made of high-quality alloy steel. Its surface is carburized, quenched and hardened, and the gear is finely ground. It features stable transmission, low noise, large bearing capacity, low temperature rise, and long service life. Performance and characteristics:
1. The gear is carburized and quenched with high-quality alloy, the hardness of the tooth surface is up to 60 ± 2hrc, and the grinding accuracy of the tooth surface is up to 5-6
2. The computer modification technology is used to pre modify the gear, which greatly improves the bearing capacity of the reducer
3. Complete modular structure design is adopted from the box to the internal gear, which is suitable for large-scale production and flexible selection
4. The standard reducer models are divided according to the form of decreasing torque. Compared with the traditional equal proportion division, they are more in line with customer requirements and avoid power waste
5. It is designed and manufactured by cad/cam to ensure the stability of quality
6. Multiple sealing structures are adopted to prevent oil leakage
7. Multi directional noise reduction measures to ensure the excellent low noise performance of the reducer
8. The installation mode of Liyi products is flexible, which makes it easy for customers to choose K57 reducer, K67 reducer, K77 reducer, K87 reducer, K97 reducer, KA87 reducer, KA97 reducer, KA107 reducer, KA127 reducer
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Electric Cars, Motorcycle, Marine, Agricultural Machinery, Car, Packing Machine, Food Process, Lift, Crane, Agita |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | 90 Degree |
| Layout: | Expansion |
| Gear Shape: | Bevel Gear |
| Step: | Single-Step |
| Samples: |
US$ 800/Piece
1 Piece(Min.Order) | |
|---|
Lubrication Practices for Extending the Lifespan of Agricultural Gearboxes
Proper lubrication is essential for ensuring the longevity and optimal performance of agricultural gearboxes. Here are some essential lubrication practices that can help extend the lifespan of these gearboxes:
- Choose the Right Lubricant: Select a high-quality lubricant specifically designed for gearboxes and agricultural machinery. Consider factors such as viscosity, temperature range, and load-bearing capacity to ensure compatibility with the gearbox’s operating conditions.
- Regular Inspection: Perform regular visual inspections of the gearbox and lubricant to check for signs of contamination, wear, or inadequate lubrication. Address any issues promptly to prevent further damage.
- Cleanliness: Maintain a clean environment around the gearbox to minimize the risk of dirt, debris, and moisture entering the gearbox housing. Contaminants can compromise the lubricant’s effectiveness and accelerate wear.
- Lubricant Level: Monitor and maintain the proper lubricant level in the gearbox. Insufficient lubrication can lead to increased friction and heat, causing premature wear and potential damage to gears and bearings.
- Replace Lubricant: Follow the manufacturer’s recommendations for lubricant change intervals. Over time, lubricants can degrade, lose their properties, and become contaminated. Regularly replacing the lubricant helps ensure optimal performance.
- Use Lubrication Schedule: Create a lubrication schedule based on the gearbox’s usage and operating conditions. Stick to the recommended intervals for applying or changing lubricant to prevent under-lubrication or over-lubrication.
- Appropriate Lubrication Method: Follow the manufacturer’s guidelines for the correct lubrication method, whether it’s through oil bath, grease, or automatic lubrication systems. Proper application ensures even distribution of lubricant across gear surfaces.
- Temperature Considerations: Be aware of temperature variations in your operating environment. Extreme temperatures can affect lubricant viscosity and performance. Choose a lubricant that can handle the temperature range of your equipment.
- Expert Advice: Consult the gearbox manufacturer or a lubrication specialist to determine the best lubrication practices for your specific agricultural gearbox model and application.
By adhering to these lubrication practices, farmers can maximize the lifespan of their agricultural gearboxes, minimize downtime, and ensure efficient and reliable operation of their equipment.
Specific Safety Precautions for Agricultural Gearbox Operation
Operating agricultural machinery with gearboxes requires careful attention to safety to prevent accidents and ensure the well-being of operators and bystanders. Here are some specific safety precautions associated with agricultural gearbox operation:
- Read the Manual: Familiarize yourself with the manufacturer’s manual for the specific gearbox and machinery. It provides valuable information about proper operation, maintenance, and safety guidelines.
- Proper Training: Ensure that operators are trained in the safe operation of the machinery, including how to engage and disengage the gearbox, adjust speeds, and handle emergencies.
- Protective Gear: Operators should wear appropriate protective gear, such as helmets, gloves, safety goggles, and sturdy footwear, to reduce the risk of injury from debris, moving parts, or other hazards.
- Clear Workspace: Before operating the machinery, clear the area of obstacles, debris, and bystanders. Ensure a safe distance between the machinery and people.
- Secure Attachments: If the gearbox is used in conjunction with attachments, ensure that they are properly secured and mounted according to manufacturer guidelines to prevent detachment during operation.
- Engage Safely: Engage the gearbox and start the machinery only after ensuring that all personnel are at a safe distance and that the machinery is on stable ground.
- Avoid Loose Clothing: Operators should avoid wearing loose clothing or accessories that could get caught in moving parts.
- Emergency Stops: Familiarize yourself with the location of emergency stop buttons and switches on the machinery and be prepared to use them if needed.
- Regular Maintenance: Perform routine maintenance checks on the gearbox and machinery to ensure that all components are in proper working condition. Replace worn parts and lubricate components as recommended by the manufacturer.
- Shut Down Properly: When finishing a task, disengage the gearbox, shut off the machinery, and engage any safety locks to prevent accidental starts.
Following these safety precautions can greatly reduce the risk of accidents and injuries when operating agricultural machinery with gearboxes. Always prioritize safety to create a secure working environment for everyone involved.
Maintenance Requirements for Agricultural Gearboxes
Maintaining agricultural gearboxes is crucial to ensure the smooth and efficient operation of farming equipment. Proper maintenance helps extend the lifespan of gearboxes and prevents costly breakdowns. Here are the key maintenance requirements:
- Regular Inspections: Conduct routine visual inspections to check for signs of wear, damage, leaks, or misalignment. Regularly inspect gear teeth, seals, and bearings for any issues.
- Lubrication: Proper lubrication is essential to minimize friction and wear in gearboxes. Follow the manufacturer’s guidelines for the type of lubricant to use and the recommended intervals for lubrication.
- Lubricant Checks: Monitor the gearbox’s lubricant levels and quality regularly. Replace or replenish lubricants as needed, and ensure that contaminants are kept out of the lubrication system.
- Tightening Bolts and Fasteners: Check and tighten bolts, nuts, and fasteners to prevent loosening due to vibrations during operation. Loose components can lead to misalignment and premature wear.
- Seal Inspection: Examine seals for leaks and proper sealing. Damaged or worn seals should be replaced promptly to prevent lubricant leakage and the ingress of contaminants.
- Cleaning: Keep gearboxes clean by removing dirt, debris, and residue. Regular cleaning prevents abrasive particles from entering the gearbox and causing damage.
- Alignment: Ensure that gearboxes are properly aligned with connected components, such as shafts and couplings. Misalignment can lead to increased wear and reduced efficiency.
- Temperature Monitoring: Monitor the operating temperature of the gearbox. Abnormal temperature increases may indicate issues like overloading or insufficient lubrication.
- Filter Replacement: If the gearbox has a filtration system, regularly replace or clean the filters to prevent contaminants from entering the gearbox.
- Expert Inspection: Periodically have gearboxes inspected by qualified technicians. They can identify potential problems that may not be visible during routine inspections.
Adhering to these maintenance requirements ensures that agricultural gearboxes remain in optimal condition and contribute to the reliability and efficiency of farming equipment. Regular maintenance not only prevents unexpected downtime but also prolongs the service life of the gearboxes, ultimately benefiting the productivity of agricultural operations.
editor by CX 2024-02-04
China manufacturer CZPT RV Worm Gear and Worm Shaft Reducer Gearbox agricultural pto gearbox suppliers
Product Description
NMRV worm gearbox motor
NMRV series worm gear reducer:
Its structure,outline and installation dimensions as well as performance are same with that of
Europe an products,they are interchangeable,and the materials and machining process are advanced internationally.The product is featured by:
1.Low noise and temperature rise.
2.High bearing capability,smooth run and long service life.
3.ompact structure,samll volume,light weight,beautiful shape and easy to install.
4.Can run continuously under server environment,and has a good reliability.
GPHQ NMRV aluminum worm gearbox motor details:
| Type | GPHQ NMRV Worm Gear Speed Reducer /gearbox motor |
| Model: | NMRV25/30/ 40/ 50/ 63/ 75/ 90/110/130/150 |
| Input Power: | 0.06KW,0.09KW,0.12KW,0.18KW,0.22KW,0.25KW,0.37KW,0.55KW,0.75KW,1.1KW,1.5KW,2.2KW,4KW,5.5KW,7.5KW ,11KW,15KW |
| IEC Flange | 56B5,56B14,63B5,63B14,71B5,71B14,80B5,80B14,90B5,90B14,100B5, 100B14,112B5,112B14 132B5,160B5 |
| Ratio | 1: 7.5,10,15,20,25,30,40,50,60,80,100 |
| Material |
Housing: Die-Cast Aluminum Alloy for rv25-rv90 , die-cast cast iron for rv110 to rv150 |
| Worm Gear-brass+cast iron | |
| Worm-20CrMn Ti with carburizing and quenching, surface harness is 56-62HRC | |
| Shaft-chromium steel-45# | |
| Color: | Blue/Silver Or others if quantity is big |
| Packing: | Carton or plywood Case |
| Guarantee time : | 1 Year except except Man-made destruction |
| Usages: | Industrial Machine: Food Stuff, Ceramics,CHEMICAL,Packing,Dyeing,Woodworking,Glass. |
| shaft: | output CZPT shaft or output hollow shaft |
FAQ
1, Q:what’s your MOQ for ac gearbox motor ?
A: 1pc is ok for each type electric gear box motor
2, Q: What about your warranty for your induction speed reducer motor ?
A: 1 year ,but except man-made destroyed
3, Q: which payment way you can accept ?
A: TT, western union .
4, Q: how about your payment way ?
A: 100%payment in advanced less $5000 ,30% payment in advanced payment , 70% payment before sending over $5000.
5, Q: how about your packing of speed reduction motor ?
A: plywood case ,if size is small ,we will pack with pallet for less 1 container
6, Q: What information should be given, if I buy electric helical geared motor from you ?
A: rated power, ratio or output speed,type ,voltage , mounting way , quantity , if more is better.
| Application: | Motor, Machinery, Agricultural Machinery |
|---|---|
| Layout: | Right Angle |
| Hardness: | Hardened Tooth Surface |
| Step: | Single-Step |
| Motor Power: | 0.09kw-15kw |
| Voltage: | 380V ( Also Done as Your Need) |
| Customization: |
Available
| Customized Request |
|---|
Choosing an Agricultural Gearbox
When selecting a new agricultural gearbox, be sure to consider the following factors: Type of motor, Closed-loop seals, Quality of materials, and Durability. A good agricultural gearbox should be durable, long-lasting, and designed to fit the needs of your specific application. If you’re interested in a new gearbox, Aline Trading P/L provides a complete line of industrial and agricultural gearboxes. The PTO Speed Reducer/Increaser is a special type of gearbox that is designed to maintain the original rotation of the PTO output.
Bevel gearboxes
Bevel gearing is one of the most commonly used types of transmission systems in tractors. Bevel gearing is highly effective in high-load applications, such as farming machinery. With an increased demand for food, agricultural equipment will experience higher wear and tear. In turn, this can result in costly downtime, which means that the equipment will be unable to produce the necessary amount of food. Therefore, agricultural gearboxes must be high-quality to withstand the rigors of agricultural application.
Agricultural gearboxes can come in a variety of designs and sizes. The primary reason for their popularity is their flexibility. A variety of bevel gearboxes can be used to achieve a wide variety of different applications. Agricultural gearboxes, for example, are often multistage units. These units feature beveled gearing that interlock with each other for optimal torque transfer. This type of gearing is also commonly found in self-propelled sugar beet harvesters and corn choppers.
Bevel gears are available in a variety of materials. In general, bevel gears can be made of steel, zinc, aluminum, or stainless steel. Among them, tungsten steel is the most common material. The metal itself is more durable and is resistant to rust. The material used to manufacture these agricultural gearboxes is corrosion-resistant. And while bevel gears are widely available, they are also highly expensive.
A three-way right angle gearbox is another option. These units have one input shaft and two output shafts. Their design allows for easy changes in axis rotation. These gears are designed to provide a smooth power transfer while maintaining minimum backlash. Premium gearmotors include hardened spiral bevel gears and non-magnetic stainless steel shafts. A wide range of shaft styles and ratios is available to meet a wide range of application requirements.
Bevel gears are highly effective in deflection applications, such as agricultural machinery. A deflection of rotation can take place at angles of ninety-degrees, one-third of a turn, and one-half turn. These types of gears are available in standard and angled mounts, and are made to withstand extreme wear and tear. Agricultural gearboxes come in a wide variety of sizes, and can be used for both farm and industrial applications.
Closed-loop seals
A closed-loop elastomeric seal will keep water out of your agricultural gearbox. These are excellent alternatives to desiccant breathers. While they can’t keep water in the gearbox underwater, they can effectively isolate the gearbox from the surrounding atmosphere. This is essential for the safety of your equipment. Read on for more information. Closed-loop seals are available for both left and right-hand oriented shafts.
These closed-loop seals have a high level of wear resistance. In addition to this, they also protect against contamination and lubricant leaking. CZPT and Freudenberg Sealing Technologies developed these advanced seals to increase the performance of their agricultural gearboxes. They are made of a wear-resistant elastomer and ensure no lubricant or contamination is lost. These seals also prevent any product residue from entering the gearbox.
The latest models of agricultural gearboxes feature large PTO shafts for increased power output. PTO shafts vary by major diameter and splines. For example, newer tractors offer 1000/1000E and 540/540E options. Closed-loop seals are a necessary part of agricultural gearboxes, because they keep lubricants in while keeping dust and other external media out.
As the gaskets have a high-load capacity, they must be highly resilient. In the food industry, reliable sealing is critical, as food-grade planetary gearboxes are commonly used. CZPT flange gaskets meet the stringent requirements for dynamic and precision in these applications. A milk carton filling process requires precise motion sequences. Moreover, a gasket that is too thin or too thick can leak and cause damage to the filling process.
Quality of materials
One important factor to consider when selecting an agricultural gearbox is the quality of materials used. Some manufacturers may use cheap materials while others may opt for high quality ones. Quality of materials and craftsmanship are essential for high performance gearboxes. Fortunately, there are several companies that specialize in agricultural gearboxes and can provide quality products at an affordable price. Listed below are some of them. Each one of them has a specific use in the agricultural sector.
Agricultural gearboxes play a vital role in the food production cycle. It is vital to use quality gearboxes to maximize productivity and efficiency. However, a high-quality gearbox will need to withstand harsh operating conditions. Continuous operation, arid and moist environments, and high temperatures all pose challenges. Furthermore, safety regulations must be met. To ensure a high level of productivity, it is important to consider the quality of materials used in an agricultural gearbox.
Agricultural gearboxes are a popular option for agricultural machinery. They can provide a high reduction ratio, up to 2.44:1, and are compatible with offset rotary fillers and hollow output shafts. They are available in a range of horsepower capacities, ratios, and configurations to match a variety of applications. CZPT Gearbox’s 50-degree right-angle bevel gear drive is an example of a quality agricultural gearbox.
Durability
Agricultural gearboxes are critical components of agricultural equipment. The gears they drive supply the power to specific machinery, from irrigation pumps to cement mixers. Their functionality, quality, and durability should be high, because they will be in use for decades to come. If you don’t want to purchase a new agricultural gearbox every few years, consider these tips for choosing the right one:
Proper lubrication is essential to avoid premature gearbox failure and contamination. Aggregate dirt and dust from the fields can cause excessive friction and premature gearbox failure. Proper lubrication is essential to prevent damage-causing friction. Regular oil changes can also help prevent internal failure. Oil particles and other signs of internal malfunction should be noticed by visual inspections. You should also look for strange noises or vibrations, as they may indicate overheating.
In order to ensure the durability of agricultural transmissions, researchers studied 44 tractors over the course of a year. A failure mode was determined for each transmission component, and load amplitude and frequency of failure were determined. Using statistical analysis, the severity of damage was calculated and an accelerated test schedule was devised. This schedule was designed to maximize torque applied to each component. However, the number of gear wheels in a transmission does not need to be identical, so not all gear wheel ratios can be tested. Instead, the optimisation solvers can design a test schedule that can provide reliable results.
CZPT Gearbox Company is one of the world’s leading manufacturers of high-performance agricultural gearboxes. Their engineers can reverse engineer existing designs or create custom gearboxes to meet the specific needs of an agricultural machine. Agricultural gearboxes are an integral part of agricultural machinery, as they transmit power from the input shaft to output shafts and facilitate changes in speed, rotation, and direction. With a CZPT agricultural gearbox, you can be confident that your machine will perform optimally.
editor by CX 2023-05-30
China Motor Speed Reducer R57 RF57 Motor Inline Shaft Helical Agricultural Gear Grove Brass Miniature Speed Worm Reducer Gearbox China Industrial agricultural gearboxes
Solution Description
Motor Velocity Reducer R57 RF57 Motor Inline Shaft Helical Agricultural equipment grove brass miniature Velocity worm Reducer gearbox China Industrial
|
US $10-999 / Piece | |
100 Pieces (Min. Order) |
###
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car |
|---|---|
| Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Three-Step |
###
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) |
|---|
|
US $10-999 / Piece | |
100 Pieces (Min. Order) |
###
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car |
|---|---|
| Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Three-Step |
###
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) |
|---|
Agricultural Gearboxes
There are several types of agricultural gearboxes, and they are used in various applications. Among them are Bevel gearboxes, CZPT speed gearboxes, and Worm gear speed reducers. If you’re looking for a reliable, high-performing agricultural gearbox, you’ve come to the right place. Read on to learn more about these gearboxes. Also, check out our guide to bevel gearboxes.
Bevel gearboxes
The fatigue life of bevel gearboxes in agricultural equipment is determined by the cumulative damage sums for different operations. A simulation model was used to assess the fatigue life of a spiral bevel gear. The accumulated damage sums for each operation were shown in figure 9a. The subsoiler tillage operation exceeded the damage sum of one. This criterion indicates that the fatigue life of a gearbox is shorter than its service life.
In bevel gearboxes, the second shaft has two shafts that are connected to each other. One shaft is mounted to the outer surface of the housing 3 through bearings, while the other shaft has a flange that protrudes into the gear housing. The second shaft is attached via bearings on the gear housing and flange. It is mounted in this way to allow the bevel gear to rotate smoothly.
CZPT speed gearboxes
If you are an agricultural machine owner, you know that the right speed agricultural gearboxes can make the difference between a profitable crop harvest or a disaster. Today’s agricultural machinery can be found in a variety of applications, including for crop and animal production. Many of these applications require heavy-duty gearboxes with large capacity. The quality of these agricultural gearboxes depends on the quality of their bearings, which are important to the longevity of your equipment.
Industrial CZPT gearboxes can be repaired and overhauled by qualified and experienced technicians at CZPT Products. CZPT gearboxes can be repaired or rebuilt at significant savings. For industrial uses, the RAR model is perfect for applications where space is a consideration. Industrial CZPT gearboxes are available in multiple sizes and types, and they can be customized to meet your unique needs. For the best price and service, contact CZPT Products today!
CZPT speed bevel gearboxes
The demand for food has skyrocketed since the 2010 global financial crisis, and while the world’s population is still rising, at a slower rate, land is not. This is forcing agricultural machinery manufacturers to come up with innovative solutions to maximize the use of available land. The need for agricultural machinery is also growing due to shorter cropping cycles and wear and tear on equipment. CZPT gearbox manufacturers are meeting this demand with high-quality products.
A number of benefits make CZPT speed bevel gearboxes the preferred choice for agricultural applications. In addition to its renowned performance, the product’s design has been adapted for use in agricultural and glass machinery. The result is a unit with low backlash and high transmission. Moreover, the CZPT model is the best all-rounder among servo right-angle gearboxes.
editor by czh 2023-01-27
China High Torque Flange Input Hollow Shaft Agriculture Worm Gearbox with Good quality
Product Description
Substantial Torque Flange Input Hollow Shaft Agriculture Worm Gearbox
Functions:
one. Mild in weight and non-rusting
two. Easy in operating, can work a extended time in dreadful situations
3. Higher effectiveness, lower sound
4. Very good-looking in physical appearance, tough in support daily life, and tiny in volume
Item image:
Specification for worm gearbox:
| Product | 571 ~ 150 |
| Power | .06kw ~ 15kw |
| Enter speed | 750rpm ~ 2000rpm |
| Reduction ratio | one/5 ~ 1/one hundred |
| Input motor | AC (1 stage or 3 section) / DC / BLDC / Stepper / Servo |
| Output shaft | Sound shaft / Hollow shaft / Output flange… |
| Dimension regular | Metric measurement / Inch size |
| Material of housing | die-forged aluminum / Cast iron / Stainless steel |
| Add-ons | Flange / Strong shaft / Torque arm / Protect … |
FAQ
Q: Can you make the gearbox with customization?
A: Of course, we can personalize for each your request, like flange, shaft, configuration, material, etc.
Q: Do you provide samples?
A: Indeed. The sample is offered for tests.
Q: What is your MOQ?
A: It is 10pcs for the starting of our company.
Q: What is actually your direct time?
A: Common merchandise need to have 5-30days, a little bit lengthier for personalized goods.
Q: Do you give technical support?
A: Sure. Our company have style and improvement group, we can supply technical help if you
require.
Q: How to ship to us?
A: It is obtainable by air, or by sea, or by practice.
Q: How to shell out the funds?
A: T/T and L/C are preferred, with a various currency, which includes USD, EUR, RMB, and so on.
Q: How can I know the solution is appropriate for me?
A: >1ST confirm drawing and specification >2nd take a look at sample >3rd begin mass generation.
Q: Can I arrive to your business to pay a visit to?
A: Of course, you are welcome to pay a visit to us at any time.
Q: How shall we make contact with you?
A: You can send an inquiry directly, and we will respond inside of 24 several hours.
|
US $15-25 / Piece | |
1 Piece (Min. Order) |
###
| Application: | Motor, Machinery, Marine, Agricultural Machinery |
|---|---|
| Function: | Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Single-Step |
| Type: | Worm Gear Box |
###
| Samples: |
US$ 50/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Model | 025 ~ 150 |
| Power | 0.06kw ~ 15kw |
| Input speed | 750rpm ~ 2000rpm |
| Reduction ratio | 1/5 ~ 1/100 |
| Input motor | AC (1 phase or 3 phase) / DC / BLDC / Stepper / Servo |
| Output shaft | Solid shaft / Hollow shaft / Output flange… |
| Dimension standard | Metric size / Inch size |
| Material of housing | die-cast aluminum / Cast iron / Stainless steel |
| Accessories | Flange / Solid shaft / Torque arm / Cover … |
|
US $15-25 / Piece | |
1 Piece (Min. Order) |
###
| Application: | Motor, Machinery, Marine, Agricultural Machinery |
|---|---|
| Function: | Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Single-Step |
| Type: | Worm Gear Box |
###
| Samples: |
US$ 50/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Model | 025 ~ 150 |
| Power | 0.06kw ~ 15kw |
| Input speed | 750rpm ~ 2000rpm |
| Reduction ratio | 1/5 ~ 1/100 |
| Input motor | AC (1 phase or 3 phase) / DC / BLDC / Stepper / Servo |
| Output shaft | Solid shaft / Hollow shaft / Output flange… |
| Dimension standard | Metric size / Inch size |
| Material of housing | die-cast aluminum / Cast iron / Stainless steel |
| Accessories | Flange / Solid shaft / Torque arm / Cover … |
Choosing the Right Agricultural Gearbox
There are a number of different types of agricultural gearboxes available. Some are Bevel, while others are Shaft-mounted, bearing-mounted, or CZPT gearboxes. To learn more about these different types, read on. We’ll explain how each works and what to look for in an agricultural gearbox. Alternatively, you can search for information on each type on the web. Agricultural gearboxes can be a great option for your next project.
Bevel gearboxes
Bevel gearboxes are a type of mechanical transmission system that uses enclosed spiral and straight bevel-gears to transmit rotational power. They are typically mounted on a right-angle shaft and have a wide range of horsepower and ratios. Some bevel gearboxes are designed to be installed at varying angles. For example, CZPT Gearbox provides bevel gear drives for portable grain augers, elevators, and carts.
Bevel gearboxes are the most common type of gearbox. They have a single-stage design and the beveled edges of two gears interlock to transfer torque and rotation. Bevel gearboxes have multiple advantages over other types of gearboxes. They are also more cost-effective, run quietly, and produce less transmittable torque. They are designed to be used in low-torque applications.
A right-angle gearbox is used for a variety of agricultural applications. It is well-suited for use with offset rotary fillers and hollow output shafts. It has a reduction ratio of 2.44:1. The gearbox is built with a cast-iron case and can produce power rates up to 49kW. These bevel gearboxes are used in small agricultural work, including crop treatment, soil preparation, and cement mixers.
Spiral and straight bevel gears have two major benefits. The first is more durable, while the latter is quieter. Both types have their advantages and disadvantages. Bevel gears can be noisy, so they may not be the best choice for your equipment. But the latter has many benefits. The Spiral bevel gear has a high degree of total coverage, but it costs more to produce.
Shaft-mounted
Shaft-mounted agricultural gearboxes are designed for conveyer systems. These devices have interchangeable mounting dimensions with CZPT and CZPT gearboxes. Agricultural gearboxes are critical to the entire food chain. Worn gears can cause significant loss to farmers. As a result, it is essential to purchase high-quality gearboxes for your farm equipment. The following are some tips to choose the right gearbox for your needs.
Agricultural tractors include an internal combustion engine 10 and a speed change gearbox. The engine’s cylinder block is mounted on the gearbox casing. The gearbox casing extends under the driver’s position and has an elongated shape in the longitudinal direction. The gearbox casing is connected to the rear axle casing 15 by a connecting shaft. The shafts are designed to engage and disengage in opposite directions.
The mounting position of the gearbox is an important consideration. Some applications require no foundation for the gear drive. Generally, a shaft-mounted agricultural gearbox can be attached to the drive equipment via a low-speed shaft. In addition, the shaft is secured around a solid shaft. Rigid flange couplings may be used to connect the gear drive and driven equipment. This type of mounting is preferred for applications where there is no foundation.
Shaft-mounted agricultural gearboxes are designed to optimize machine performance. CZPT Gearbox Company is an innovative company that manufactures top-quality gear drives for a variety of agricultural machinery. They can reverse engineer existing designs or create custom gearboxes for your farm machinery. These agricultural gearboxes are designed to help farmers optimize their machines for maximum efficiency. They transmit power from the input shaft to the output shafts and facilitate change of speed, direction, and rotation.
Shaft-mounted with bearings
If you are looking to buy an agricultural gearbox, it will be beneficial to look at the different types of shaft-mounted gearboxes available. Shaft-mounted gearboxes are often made of steel, and are commonly constructed with AGMA class 12 gearing. They typically utilize tapered roller bearings on all shafts, and have a patented triple seal system that prevents dirt and moisture from getting inside. Additionally, they are easy to install and remove, as they don’t require any tools. Finally, they are built to last with minimal maintenance, and will provide maximum uptime.
Shaft-mounted agricultural gearboxes are generally made of steel, and are available in both cylindrical and square shapes. Some types of shafts are able to rotate axially within the bearing while maintaining radial load carrying capabilities. Despite the differences in the shapes of these shafts, they offer high levels of efficiency and performance. For example, the Float-A-Shaft(r) 3 to 2 right-angle gearbox can accommodate both round and square-base mounting, and is capable of generating up to 1100 in-lbs of torque.
Shaft-mounted agricultural gearboxes are constructed from two types of roller bearings: cylindrical roller bearings and tapered roller bearings. A cylindrical roller bearing has one row of balls that are enclosed within a cage, and it has a single axis. The other two rows of bearings have a single or double-row arrangement. Both of them have high axial rigidity and can handle high axial loads.
CZPT gearboxes
The demand for food has skyrocketed since the turn of the century, and the World Bank estimates that the number of people on the planet will grow by 80 million annually by 2025. As the demand for food grows, agricultural machinery manufacturers are coming up with innovative ways to make the most of their land. This results in shorter cropping cycles and greater wear and tear on farm equipment, including CZPT agricultural gearboxes.
Bevel gearboxes are enclosed straight or spiral gears that transmit rotational power to various parts of agricultural machinery. They are available in a variety of right-angle and spiral configurations. The CZPT Gearbox, for example, features a 68-degree bevel gear drive for augers and grain carts. The company also offers a 50-degree bevel gear drive. These gearboxes are made with the latest technology and incorporate horizontally split housing designs.
Agricultural gearboxes from CZPT are available in a variety of designs, including reversing gears. Reversing gears feature ball bearings that reduce friction and increase efficiency. This gearbox can be purchased in a wide range of power ratings and blade counts, allowing the farmer to choose the one that works best for their needs. This will ensure long-term functionality and effectiveness. So whether you’re a farmer or a manufacturer of agricultural equipment, a CZPT agricultural gearbox will work for you.
Bevel gearboxes with bearings
The bevel gearing is a popular choice for agricultural gearboxes due to its high load capacity. The bevel gearing is widely used in mechanical transmission systems, including agricultural tractors. For modern harvesters, high-performance gearboxes are necessary for smooth operation. Leading agricultural equipment manufacturers rely on CZPT Gearbox Company to provide these high-quality and durable drive systems. This is why we supply bevel gearboxes for agricultural machinery.
A bevel gearbox can be either straight or helical. The latter option is the simplest type and tends to be cheaper to produce. However, it is difficult to realize small profile coverage with straight gearwheels. Furthermore, it is less efficient in transmitting torque. The bevel gearbox can be used for both clockwise and counterclockwise rotation. It is available with a standard mount and aluminum casing.
Depending on the type of agriculture machinery, bevel gearboxes with bearings are suitable for many tasks. Their versatility allows them to be used in a variety of mechanical applications. The double gear allows the upper bevel gear angular gear 2 to pivot relative to the lower bevel gear angular gear 3.
Besides bearings, other factors influence the performance of agricultural gearboxes. Insufficient data may make it difficult to obtain the exact gear. For this reason, a broken gear requires a detailed manufacturing drawing. This drawing requires expertise in technical gear, as well as specialized engineering manpower. It also increases the cost of production. The gears are subjected to heat treatment before being shipped to the customer.
Bevel gearboxes with CZPT gearboxes
The demand for agricultural products has increased dramatically since 2010. The world population is increasing at a rapid pace (80 million people per year until 2025), but land is not. Farmers are looking for ways to maximize their land’s potential to grow more food. This increased demand for agricultural machinery is driving the need for highly efficient gearboxes. With replacement parts easily available, manufacturers can meet the growing demand for agricultural equipment.
editor by czh 2023-01-16
China OEM Design Worm Aluminium Gear Reducer IEC Flange Input Servo Motor Flange Input Shaft Input Worm Gearbox with Customized Single or Double Output Shaft farm tractor transmission types
Solution Description
IEC Regular Flange Orthogonal RV Reducer Worm Gear Reducer 1 thirty Ratio Speed Reducer Gearbox
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Enter Configurations |
Double or solitary enter shaft (NRV) |
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PAM / IEC motor enter shaft with circle or sq. flange (NMRV) |
|
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Output Configurations
|
Double or single output shaft |
|
Output flange |
Specification
|
Product |
Motor Input Flange (circle) |
Transmission Ratio |
Electrical power (kw) |
Ratio (i) |
Nominal Torque (Nm) |
|||||||||||||||
|
PAM / IEC |
Inner Dia. |
Dis. Among Diagonal Screw Holes |
External Dia. |
Width of Key Slot |
five |
7.5 |
ten |
15 |
twenty |
twenty five |
thirty |
forty |
50 |
60 |
80 |
one hundred |
||||
|
N |
M |
P |
E |
Diamter of Input Shaft |
||||||||||||||||
|
NMRV25 |
56B14 |
fifty |
65 |
eighty |
3 |
9 |
– |
nine |
– |
.06 |
seven.5-60 |
two.6-14 |
||||||||
|
NMRV30 |
63B5 |
ninety five |
one hundred fifteen |
one hundred forty |
4 |
eleven |
– |
.06-.eighteen |
7.5-eighty |
2.6-fourteen |
||||||||||
|
63B14 |
60 |
seventy five |
90 |
|||||||||||||||||
|
56B5 |
80 |
a hundred |
one hundred twenty |
three |
9 |
– |
||||||||||||||
|
56B14 |
fifty |
65 |
eighty |
|||||||||||||||||
|
NMRV40 |
71B5 |
110 |
one hundred thirty |
one hundred sixty |
five |
14 |
– |
.09-.37 |
seven.5-a hundred |
11-53 |
||||||||||
|
71B14 |
70 |
eighty five |
a hundred and five |
|||||||||||||||||
|
63B5 |
95 |
a hundred and fifteen |
140 |
four |
11 |
|||||||||||||||
|
63B14 |
60 |
seventy five |
ninety |
|||||||||||||||||
|
56B5 |
eighty |
one hundred |
120 |
three |
– |
nine |
||||||||||||||
|
NMRV50 |
80B5 |
one hundred thirty |
165 |
200 |
6 |
19 |
– |
.12-.75 |
seven.5-a hundred |
21-89 |
||||||||||
|
80B14 |
80 |
a hundred |
a hundred and twenty |
|||||||||||||||||
|
71B5 |
a hundred and ten |
one hundred thirty |
one hundred sixty |
5 |
fourteen |
– |
||||||||||||||
|
71B14 |
70 |
85 |
one hundred and five |
|||||||||||||||||
|
63B5 |
ninety five |
one hundred fifteen |
one hundred forty |
four |
– |
11 |
||||||||||||||
|
NMRV63 |
90B5 |
130 |
165 |
two hundred |
eight |
24 |
– |
.twenty five-1.five |
seven.5-100 |
fifty six-166 |
||||||||||
|
90B14 |
95 |
115 |
a hundred and forty |
|||||||||||||||||
|
80B5 |
130 |
a hundred sixty five |
two hundred |
six |
19 |
– |
||||||||||||||
|
80B14 |
80 |
one hundred |
120 |
|||||||||||||||||
|
71B5 |
a hundred and ten |
a hundred thirty |
a hundred and sixty |
five |
– |
14 |
||||||||||||||
|
71B14 |
70 |
eighty five |
one hundred and five |
|||||||||||||||||
|
NMRV75 |
100/112B5 |
180 |
215 |
250 |
eight |
– |
28 |
– |
.fifty five-four |
7.5-one hundred |
90-269 |
|||||||||
|
100/112B14 |
one hundred ten |
a hundred thirty |
a hundred and sixty |
|||||||||||||||||
|
90B5 |
one hundred thirty |
165 |
two hundred |
eight |
24 |
– |
||||||||||||||
|
90B14 |
ninety five |
115 |
a hundred and forty |
|||||||||||||||||
|
80B5 |
130 |
a hundred sixty five |
200 |
six |
– |
19 |
||||||||||||||
|
80B14 |
80 |
100 |
one hundred twenty |
|||||||||||||||||
|
71B5 |
110 |
130 |
a hundred and sixty |
– |
– |
14 |
||||||||||||||
|
NMRV90 |
one hundred/112B5 |
a hundred and eighty |
215 |
250 |
eight |
– |
28 |
– |
.55-4 |
7.5-one hundred |
one zero one-458 |
|||||||||
|
a hundred/112B14 |
a hundred and ten |
one hundred thirty |
a hundred and sixty |
|||||||||||||||||
|
90B5 |
130 |
165 |
200 |
8 |
24 |
– |
||||||||||||||
|
90B14 |
95 |
one hundred fifteen |
140 |
|||||||||||||||||
|
80B5 |
130 |
165 |
two hundred |
six |
– |
19 |
||||||||||||||
|
80B14 |
eighty |
one hundred |
one hundred twenty |
|||||||||||||||||
|
NMRV110 |
132B5 |
230 |
265 |
three hundred |
ten |
– |
38 |
– |
one.1-7.five |
7.5-100 |
242-660 |
|||||||||
|
132B14 |
a hundred thirty |
one hundred sixty five |
two hundred |
– |
||||||||||||||||
|
a hundred/112B5 |
one hundred eighty |
215 |
250 |
8 |
28 |
– |
||||||||||||||
|
90B5 |
130 |
165 |
two hundred |
– |
24 |
|||||||||||||||
|
90B14 |
95 |
one hundred fifteen |
a hundred and forty |
– |
||||||||||||||||
|
80B5 |
130 |
one hundred sixty five |
200 |
– |
19 |
|||||||||||||||
|
NMRV130 |
132B5 |
230 |
265 |
three hundred |
ten |
– |
38 |
– |
2.2-7.5 |
7.5-100 |
333-1596 |
|||||||||
|
132B14 |
one hundred thirty |
one hundred sixty five |
two hundred |
– |
||||||||||||||||
|
a hundred/112B5 |
one hundred eighty |
215 |
250 |
8 |
– |
28 |
||||||||||||||
|
90B5 |
130 |
165 |
200 |
– |
– |
24 |
||||||||||||||
|
90B14 |
ninety five |
a hundred and fifteen |
one hundred forty |
|||||||||||||||||
|
NMRV150 |
160B5 |
250 |
three hundred |
350 |
12 |
– |
forty two |
– |
2.2-fifteen |
seven.5-one hundred |
570-1760 |
|||||||||
|
132B5 |
230 |
265 |
three hundred |
ten |
– |
38 |
– |
|||||||||||||
|
132B14 |
a hundred thirty |
a hundred sixty five |
two hundred |
– |
||||||||||||||||
|
100/112B5 |
a hundred and eighty |
215 |
250 |
8 |
– |
28 |
||||||||||||||
Business profile
Scenario
Packing
FAQ
Q1: I want to get your merchandise, how can I pay out?
A: You can pay via T/T(30%+70%), L/C ,D/P etc.
Q2: How can you assure the top quality?
A: 1 year’s warranty towards B/L day. If you satisfy with good quality issue, remember to send us photographs or movie to check out, we promise to deliver spare elements or new products to substitute. Our assure not contain inappropriate operation or improper specification choice.
Q3: How we decide on versions and requirements?
A: You can e-mail us the sequence code (for case in point: RC series helical gearbox) as well as requirement particulars, this kind of as motor electricity,output speed or ratio, service factor or your software…as considerably knowledge as feasible. If you can source some photos or drawings,it is good.
This autumn: If we do not find what we want on your internet site, what must we do?
A: We supply 3 alternatives:
one, You can electronic mail us the pictures, drawings or descriptions specifics. We will try to layout your items on the basis of our
regular designs.
two, Our R&D section is specialist for OEM/ODM items by drawing/samples, you can ship us samples, we do customized style for your bulk getting.
3, We can produce new products if they have great industry. We have presently created several items for particular employing productive, this kind of as particular gearbox for agitator, cement conveyor, sneakers machines and so on.
Q5: Can we buy 1 pc of each and every merchandise for top quality screening?
A: Sure, we are glad to acknowledge trial buy for top quality screening.
Q6: How about your item delivery time?
A: Typically for 20’container, it will take 25-thirty workdays for RV series worm gearbox, 35-40 workdays for helical gearmotors.
|
US $18-35 / Piece | |
20 Pieces (Min. Order) |
###
| Application: | Motor, Machinery, Agricultural Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | B3,B6,B7,B8,V5,V6 |
| Layout: | Coaxial |
| Gear Shape: | Cylindrical Gear |
| Step: | Single-Step |
###
| Customization: |
Available
|
|---|
###
|
Input Configurations
|
Double or single input shaft (NRV)
|
|
PAM / IEC motor input shaft with circle or square flange (NMRV)
|
|
|
Output Configurations
|
Double or single output shaft
|
|
Output flange
|
###
|
Model
|
Motor Input Flange (circle)
|
Transmission Ratio
|
Power
(kw)
|
Ratio
(i)
|
Nominal Torque
(Nm)
|
|||||||||||||||
|
PAM / IEC
|
Internal Dia.
|
Dis. Between Diagonal Screw Holes
|
External Dia.
|
Width of Key Slot
|
5
|
7.5
|
10
|
15
|
20
|
25
|
30
|
40
|
50
|
60
|
80
|
100
|
||||
|
N
|
M
|
P
|
E
|
Diamter of Input Shaft
|
||||||||||||||||
|
NMRV25
|
56B14
|
50
|
65
|
80
|
3
|
9
|
–
|
9
|
–
|
0.06
|
7.5-60
|
2.6-14
|
||||||||
|
NMRV30
|
63B5
|
95
|
115
|
140
|
4
|
11
|
–
|
0.06-0.18
|
7.5-80
|
2.6-14
|
||||||||||
|
63B14
|
60
|
75
|
90
|
|||||||||||||||||
|
56B5
|
80
|
100
|
120
|
3
|
9
|
–
|
||||||||||||||
|
56B14
|
50
|
65
|
80
|
|||||||||||||||||
|
NMRV40
|
71B5
|
110
|
130
|
160
|
5
|
14
|
–
|
0.09-0.37
|
7.5-100
|
11-53
|
||||||||||
|
71B14
|
70
|
85
|
105
|
|||||||||||||||||
|
63B5
|
95
|
115
|
140
|
4
|
11
|
|||||||||||||||
|
63B14
|
60
|
75
|
90
|
|||||||||||||||||
|
56B5
|
80
|
100
|
120
|
3
|
–
|
9
|
||||||||||||||
|
NMRV50
|
80B5
|
130
|
165
|
200
|
6
|
19
|
–
|
0.12-0.75
|
7.5-100
|
21-89
|
||||||||||
|
80B14
|
80
|
100
|
120
|
|||||||||||||||||
|
71B5
|
110
|
130
|
160
|
5
|
14
|
–
|
||||||||||||||
|
71B14
|
70
|
85
|
105
|
|||||||||||||||||
|
63B5
|
95
|
115
|
140
|
4
|
–
|
11
|
||||||||||||||
|
NMRV63
|
90B5
|
130
|
165
|
200
|
8
|
24
|
–
|
0.25-1.5
|
7.5-100
|
56-166
|
||||||||||
|
90B14
|
95
|
115
|
140
|
|||||||||||||||||
|
80B5
|
130
|
165
|
200
|
6
|
19
|
–
|
||||||||||||||
|
80B14
|
80
|
100
|
120
|
|||||||||||||||||
|
71B5
|
110
|
130
|
160
|
5
|
–
|
14
|
||||||||||||||
|
71B14
|
70
|
85
|
105
|
|||||||||||||||||
|
NMRV75
|
100/112B5
|
180
|
215
|
250
|
8
|
–
|
28
|
–
|
0.55-4
|
7.5-100
|
90-269
|
|||||||||
|
100/112B14
|
110
|
130
|
160
|
|||||||||||||||||
|
90B5
|
130
|
165
|
200
|
8
|
24
|
–
|
||||||||||||||
|
90B14
|
95
|
115
|
140
|
|||||||||||||||||
|
80B5
|
130
|
165
|
200
|
6
|
–
|
19
|
||||||||||||||
|
80B14
|
80
|
100
|
120
|
|||||||||||||||||
|
71B5
|
110
|
130
|
160
|
–
|
–
|
14
|
||||||||||||||
|
NMRV90
|
100/112B5
|
180
|
215
|
250
|
8
|
–
|
28
|
–
|
0.55-4
|
7.5-100
|
101-458
|
|||||||||
|
100/112B14
|
110
|
130
|
160
|
|||||||||||||||||
|
90B5
|
130
|
165
|
200
|
8
|
24
|
–
|
||||||||||||||
|
90B14
|
95
|
115
|
140
|
|||||||||||||||||
|
80B5
|
130
|
165
|
200
|
6
|
–
|
19
|
||||||||||||||
|
80B14
|
80
|
100
|
120
|
|||||||||||||||||
|
NMRV110
|
132B5
|
230
|
265
|
300
|
10
|
–
|
38
|
–
|
1.1-7.5
|
7.5-100
|
242-660
|
|||||||||
|
132B14
|
130
|
165
|
200
|
–
|
||||||||||||||||
|
100/112B5
|
180
|
215
|
250
|
8
|
28
|
–
|
||||||||||||||
|
90B5
|
130
|
165
|
200
|
–
|
24
|
|||||||||||||||
|
90B14
|
95
|
115
|
140
|
–
|
||||||||||||||||
|
80B5
|
130
|
165
|
200
|
–
|
19
|
|||||||||||||||
|
NMRV130
|
132B5
|
230
|
265
|
300
|
10
|
–
|
38
|
–
|
2.2-7.5
|
7.5-100
|
333-1596
|
|||||||||
|
132B14
|
130
|
165
|
200
|
–
|
||||||||||||||||
|
100/112B5
|
180
|
215
|
250
|
8
|
–
|
28
|
||||||||||||||
|
90B5
|
130
|
165
|
200
|
–
|
–
|
24
|
||||||||||||||
|
90B14
|
95
|
115
|
140
|
|||||||||||||||||
|
NMRV150
|
160B5
|
250
|
300
|
350
|
12
|
–
|
42
|
–
|
2.2-15
|
7.5-100
|
570-1760
|
|||||||||
|
132B5
|
230
|
265
|
300
|
10
|
–
|
38
|
–
|
|||||||||||||
|
132B14
|
130
|
165
|
200
|
–
|
||||||||||||||||
|
100/112B5
|
180
|
215
|
250
|
8
|
–
|
28
|
||||||||||||||
|
US $18-35 / Piece | |
20 Pieces (Min. Order) |
###
| Application: | Motor, Machinery, Agricultural Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | B3,B6,B7,B8,V5,V6 |
| Layout: | Coaxial |
| Gear Shape: | Cylindrical Gear |
| Step: | Single-Step |
###
| Customization: |
Available
|
|---|
###
|
Input Configurations
|
Double or single input shaft (NRV)
|
|
PAM / IEC motor input shaft with circle or square flange (NMRV)
|
|
|
Output Configurations
|
Double or single output shaft
|
|
Output flange
|
###
|
Model
|
Motor Input Flange (circle)
|
Transmission Ratio
|
Power
(kw)
|
Ratio
(i)
|
Nominal Torque
(Nm)
|
|||||||||||||||
|
PAM / IEC
|
Internal Dia.
|
Dis. Between Diagonal Screw Holes
|
External Dia.
|
Width of Key Slot
|
5
|
7.5
|
10
|
15
|
20
|
25
|
30
|
40
|
50
|
60
|
80
|
100
|
||||
|
N
|
M
|
P
|
E
|
Diamter of Input Shaft
|
||||||||||||||||
|
NMRV25
|
56B14
|
50
|
65
|
80
|
3
|
9
|
–
|
9
|
–
|
0.06
|
7.5-60
|
2.6-14
|
||||||||
|
NMRV30
|
63B5
|
95
|
115
|
140
|
4
|
11
|
–
|
0.06-0.18
|
7.5-80
|
2.6-14
|
||||||||||
|
63B14
|
60
|
75
|
90
|
|||||||||||||||||
|
56B5
|
80
|
100
|
120
|
3
|
9
|
–
|
||||||||||||||
|
56B14
|
50
|
65
|
80
|
|||||||||||||||||
|
NMRV40
|
71B5
|
110
|
130
|
160
|
5
|
14
|
–
|
0.09-0.37
|
7.5-100
|
11-53
|
||||||||||
|
71B14
|
70
|
85
|
105
|
|||||||||||||||||
|
63B5
|
95
|
115
|
140
|
4
|
11
|
|||||||||||||||
|
63B14
|
60
|
75
|
90
|
|||||||||||||||||
|
56B5
|
80
|
100
|
120
|
3
|
–
|
9
|
||||||||||||||
|
NMRV50
|
80B5
|
130
|
165
|
200
|
6
|
19
|
–
|
0.12-0.75
|
7.5-100
|
21-89
|
||||||||||
|
80B14
|
80
|
100
|
120
|
|||||||||||||||||
|
71B5
|
110
|
130
|
160
|
5
|
14
|
–
|
||||||||||||||
|
71B14
|
70
|
85
|
105
|
|||||||||||||||||
|
63B5
|
95
|
115
|
140
|
4
|
–
|
11
|
||||||||||||||
|
NMRV63
|
90B5
|
130
|
165
|
200
|
8
|
24
|
–
|
0.25-1.5
|
7.5-100
|
56-166
|
||||||||||
|
90B14
|
95
|
115
|
140
|
|||||||||||||||||
|
80B5
|
130
|
165
|
200
|
6
|
19
|
–
|
||||||||||||||
|
80B14
|
80
|
100
|
120
|
|||||||||||||||||
|
71B5
|
110
|
130
|
160
|
5
|
–
|
14
|
||||||||||||||
|
71B14
|
70
|
85
|
105
|
|||||||||||||||||
|
NMRV75
|
100/112B5
|
180
|
215
|
250
|
8
|
–
|
28
|
–
|
0.55-4
|
7.5-100
|
90-269
|
|||||||||
|
100/112B14
|
110
|
130
|
160
|
|||||||||||||||||
|
90B5
|
130
|
165
|
200
|
8
|
24
|
–
|
||||||||||||||
|
90B14
|
95
|
115
|
140
|
|||||||||||||||||
|
80B5
|
130
|
165
|
200
|
6
|
–
|
19
|
||||||||||||||
|
80B14
|
80
|
100
|
120
|
|||||||||||||||||
|
71B5
|
110
|
130
|
160
|
–
|
–
|
14
|
||||||||||||||
|
NMRV90
|
100/112B5
|
180
|
215
|
250
|
8
|
–
|
28
|
–
|
0.55-4
|
7.5-100
|
101-458
|
|||||||||
|
100/112B14
|
110
|
130
|
160
|
|||||||||||||||||
|
90B5
|
130
|
165
|
200
|
8
|
24
|
–
|
||||||||||||||
|
90B14
|
95
|
115
|
140
|
|||||||||||||||||
|
80B5
|
130
|
165
|
200
|
6
|
–
|
19
|
||||||||||||||
|
80B14
|
80
|
100
|
120
|
|||||||||||||||||
|
NMRV110
|
132B5
|
230
|
265
|
300
|
10
|
–
|
38
|
–
|
1.1-7.5
|
7.5-100
|
242-660
|
|||||||||
|
132B14
|
130
|
165
|
200
|
–
|
||||||||||||||||
|
100/112B5
|
180
|
215
|
250
|
8
|
28
|
–
|
||||||||||||||
|
90B5
|
130
|
165
|
200
|
–
|
24
|
|||||||||||||||
|
90B14
|
95
|
115
|
140
|
–
|
||||||||||||||||
|
80B5
|
130
|
165
|
200
|
–
|
19
|
|||||||||||||||
|
NMRV130
|
132B5
|
230
|
265
|
300
|
10
|
–
|
38
|
–
|
2.2-7.5
|
7.5-100
|
333-1596
|
|||||||||
|
132B14
|
130
|
165
|
200
|
–
|
||||||||||||||||
|
100/112B5
|
180
|
215
|
250
|
8
|
–
|
28
|
||||||||||||||
|
90B5
|
130
|
165
|
200
|
–
|
–
|
24
|
||||||||||||||
|
90B14
|
95
|
115
|
140
|
|||||||||||||||||
|
NMRV150
|
160B5
|
250
|
300
|
350
|
12
|
–
|
42
|
–
|
2.2-15
|
7.5-100
|
570-1760
|
|||||||||
|
132B5
|
230
|
265
|
300
|
10
|
–
|
38
|
–
|
|||||||||||||
|
132B14
|
130
|
165
|
200
|
–
|
||||||||||||||||
|
100/112B5
|
180
|
215
|
250
|
8
|
–
|
28
|
||||||||||||||
Benefits of Using a High-Quality Agricultural Gearbox
If you are in the market for an agricultural gearbox, then you should keep a few things in mind. A high-quality agricultural gearbox will have innovative technology and features to make your life easier. Despite all these features, you should not compromise on the ease of use. Before buying any agricultural gearbox, make sure that you are familiar with its features and functions. Read on to learn more. This article will help you choose the perfect gearbox for your specific needs.
Bevel gearboxes
Agricultural gearboxes play a vital role in the production of food. If they do not work properly, the demand for food will rise significantly, causing costly downtime and a failure to meet production goals. In addition, the gears can be worn out and cause significant losses for farmers. In such cases, high-quality gearboxes are essential for the production of food. Here are some benefits of using a high-quality bevel gearbox for agricultural applications:
Bevel gearboxes feature enclosed spiral or straight bevel gears to transmit rotational power to the drive shaft. Bevel gear drives are available in various horsepower capacities and ratios, and they can be installed at different angles. For example, CZPT Gearbox offers bevel gear drives whose bevel angles can reach 68 degrees for grain carts and 50 degrees for portable grain augers. These are suitable for agricultural machinery applications such as combines, tractors, and grain carts.
Premium Bevel gearboxes are available in many sizes, and are a cost-effective way to replace worn-out gears. Premium gearmotors are designed with a low backlash and are quiet while transferring power. The bevel gears are crafted from hardened stainless steel and feature non-magnetic shafts. Agricultural gearboxes are available in many types, and you can buy one that matches the exact specifications of your machinery.
A wide variety of applications for bevel gearboxes in agricultural machinery is important. Most implements and tractors have PTOs, which transmit high torque but only at slower speeds than standard 540 or 1000 rpm. A bevel gearbox is needed for these high-demand situations. They are not only used in agriculture, but are also used in wheel drives and massive torque low-speed applications.
Closed-loop seals
The installation of closed-loop seals in agricultural gearboxes has a number of advantages. For one thing, they isolate the gearbox from the atmosphere, which is essential for the safety of the equipment. A desiccant breather is not enough to protect the gearbox from water damage; closed-loop seals prevent water from entering the gearbox. In fact, a closed-loop elastomeric seal can prevent up to 90% of leakage.
The CZPT gearbox is available on the entire line of CZPT irrigation systems. It is designed to turn with the drive shaft, and it places seal lips inside a cavity filled with a high-temperature grease, which minimizes the possibility of dislocation. In addition, the CZPT gearbox features a sealed housing surrounded by an eight-year warranty. It is also compatible with mobile irrigation systems.
An agricultural gearbox is vital for the whole food chain, from the fields to the table. Even a small amount of downtime can affect production. It’s important to invest in a gearbox that won’t break down easily. A well-designed agricultural gearbox will last for decades and should be easy to access for maintenance. The following factors are important to consider when purchasing a gearbox.
A positive gear ratio in an agricultural gearbox is a prerequisite for smooth operation. In addition, closed-loop seals in agricultural gearboxes will prevent the wheels from slipping and provide a positive gear ratio. Another crucial component of an agricultural gearbox is a locking differential. This system helps to prevent the wheels from slipping, even in high-dust environments. The ZHEJIANG HONGYE AGRICULTURAL EQUIPMENT CO.,LTD company is a renowned manufacturer of agricultural gearboxes in China and has a pan-India presence. The company has been in the industry for over 15 years, and their products are renowned for their durability and performance.
Robustness
Robustness of agricultural gearbox is important for the agricultural industry. Low-speed equipment is prone to mechanical overload under demanding operating conditions, which can cause premature component wear and reduce equipment longevity. Especially susceptible are components that are belt-driven, chain-driven, or fan-driven. Proper installation of system components will extend the life of these heavy-duty machines and reduce the risk of costly downtime. To improve efficiency and productivity, agricultural gearboxes are used in these systems.
Agricultural gearboxes are used in machinery in remote and outdoor locations. They must be resilient to the various harsh conditions they face, including frequent washing down and constant moisture. They must also operate near-constantly, particularly during harvest time. Agricultural gearboxes must also be hygienic and reliable, ensuring that they serve their purpose without any complications. As a result, they must be robust and reliable.
Modern industrial activity seeks efficiency gains and reduced weight. The ruggedness of agricultural gearboxes has increased significantly over the past few decades. However, this efficiency is accompanied by an increased need for robust protection and increased energy efficiency. Synthetic base stocks can provide CZPT protection for all gearboxes and extend drain intervals. However, high maintenance costs and the impact of the COVID-19 pandemic may impede growth.
Durability
Agricultural gearboxes play a major role in the production of food and are essential in the entire process. With the increasing population and increasing need for food, crop cycles will get shorter and heavier, and the impact on gearboxes will only grow. As a result, farmers will need more quality replacement gearboxes to ensure the productivity of their operations. So, what makes an agricultural gearbox durable? Here are some important factors to consider when purchasing a quality unit.
Agricultural PTO gearboxes can be dual or single shaft models. Dual-shaft designs divert the power of the engine to an additional output shaft, while axle-facing designs mount between the engine and transmission and receive drive directly from the engine shaft. In this latter design, full engine power is transferred to the PTO, but the driveline needs to be modified to accommodate the additional output shaft. This means that the optimum gearbox size should be chosen depending on the use of the machine.
The transmission operating parameters of 44 tractors were tracked over a year. Different failure modes were identified, the load amplitude was calculated for each component, and the frequency of failure was calculated. In addition, a severe-damage profile was estimated from statistical analysis. Finally, the accelerated test schedule was determined by using an optimisation technique. It was set up to maximize the torque applied to each component. In addition to the transmission’s overall durability, the gear tooth breakage was also observed.
A durable agricultural PTO gearbox is an essential tractor component. CZPT Gearbox Company manufactures high-performance gear drives. They can reverse engineer an existing design or create a custom agricultural gearbox based on your specifications. Agricultural PTO gearboxes have many advantages over their manual counterparts. They allow a tractor to operate at the appropriate speed and torque without compromising the tractor’s performance. They can also reduce the output speed, allowing the machine to maintain the proper speed.
Cost
For optimum performance and reduced costs, a high-quality agricultural gearbox can help farmers make the most of their machines. An agricultural gearbox transmits power from the input shaft to the output shaft, facilitating changes in speed, direction, and rotation. The CZPT Gearbox Company is a leading manufacturer of high-performance agricultural gearboxes. Aside from offering a variety of standard gearboxes, engineers can custom-design and manufacture a gearbox for your specific needs.
With the CZPT marketplace, buyers from other countries can find a reliable, competitively priced Indian Agriculture Gearbox supplier. When selecting a supplier, buyers consider a range of factors, such as value for money, reliability, and past trade history. Agriculture Gearbox suppliers in India can be found in all major cities and states across the country. By choosing a distributor in India based on price and service quality, you can ensure your purchase will be of the highest quality and least costly.
While choosing an agricultural gearbox, look for one that is built to last. The functionality, mechanism, and materials of the device are all factors in determining how long a gearbox will work. Choose a long-lasting option so you won’t have to purchase a replacement for it every few years. Also, look for a low-maintenance option. A low-maintenance gearbox will save you money over time.
While it is possible to rebuild a gearbox on your own, it’s best to find a company that rebuilds gearboxes and parts. CZPT in New York will estimate the cost of rebuilding a gearbox for you. If you’re not sure how much it will cost to rebuild your agricultural gearbox, they’ll be happy to help you make a decision based on the details of your specific needs.
editor by czh 2022-12-13
China Good quality Forward And Reverse Worm Reduction With Output Shaft Small WP Gearbox agricultural right angle gearbox
Applicable Industries: Light Industry
Gearing Arrangement: Worm
Output Torque: 19-2745N.M
Input Speed: 1400rpm
Output Speed: 14-280rpm
Ratio: 10~60
Certificate: CE
Color: Customer’s Quest
Warranty: 12 Months
Material: Aluminum Alloy
Mount Position: Foot/Flange Mounted
Packaging Details: small marine gearbox Packed in Carton and Pallet
Port: HangZhou or ZheJiang
Product PicturesSpecificationRelated ProductsOur CompanyHISTORY:
Greensky is a motor brand of Greensky Power Co., Ltd. With over 10 years’ motor manufacturing experiences, Greensky Power always strictly stands on the principle of Best Customer Satisfaction.
QUALITYMaterial Inspection
Production Control
Finished Goods Test
Pre-dellivery Control
MISSION“Once and forever” is our goal to serve customers in the world. Once we do business with customer, we will do business forever.
MARKET30 different countries, mainly Germany, Austria, Japan, USA and Middle-East.
DELIVERY100% on-time delivery Guaranteed.
SERVICESFast response in English, German, Japanese and Chinese languages.
OEMCustomized orders are welcome at Greensky Power.
ExhibitionCertificateFAQ1 Q: What’s your MOQ for each series of worm gear box ?
A: 1unit is ok for different types gearbox motor 2 Q: What about your warranty for your worm gear box ? A: One year.3 Q: Do you provide OEM service with customer-logo? A: Yes, we could do OEM orders, but we mainly focus on our own brand.4 Q: How about your payment terms ? A: TT, western union and paypal. 100% payment in advanced for orders less $5,000. 30% deposit and balance before delivery for orders over $5,000.5 Q: How about your packing ? A: Carton, Plywood case. If you need more, we can pack all goods with pallet 6 Q: What information should be given, if I buy gear box from you ? A: Rated power, gearbox ratio, input speed, mounting position. More details, better!7 Q: How do you deliver the gearbox? A: We will compare and choose the most suitable ways of delivery by sea, air or express courier.We hope you will enjoy cooperating with us.
The Different Types of Gearboxes
There are many different types of gearboxes. Some brands have more than one type. In this article, we’ll discuss the planetary gearbox, the worm reduction gearbox, the shaft mounted gearbox, and the one speed gearbox. This article will also help you determine which type of gearbox is best for your vehicle. And don’t worry if you don’t know the terminology yet. We’ll explain each type in detail so that you know what you’re getting yourself into.
Planetary gearbox
Planetary gears have many advantages. The multiple gears in a planetary gearbox mesh simultaneously during operation. As such, they provide high efficiency and transmit high transmittable torque. These gears are widely used in various industries and are resistant to high shock loads and demanding conditions. CZPT is one of the companies that offer planetary gearboxes. Its products do not require special tools for assembly, and its scalable design minimizes safety stock.
Among the numerous benefits of planetary gearing is its compactness and lightweight. As such, it is suitable for wide applications with space and weight constraints. However, to truly appreciate its benefits, it is necessary to understand its mechanisms. Here are some of the most common details about planetary gearing:
The planetary gearbox has two mounted gears: an input shaft and an output shaft. Each gear has multiple teeth that are attached to a carrier and rotate with the input shaft. The carrier is connected to the output shaft. A planetary gear is mounted on both gears via a carrier. The carrier rotates in order to drive the planetary gear. The sun gear is often the input gear. The other gear is called the outer gear.
Planetary gearboxes are highly customizable. The size, mounting, and housing options vary, as do the reduction ratios and input speeds. Different types can be manufactured for different applications and include options such as electrical or mechanical preload. The final design of a planetary gearbox can be highly customized, based on the specifications of the application. By combining engineering excellence and ongoing innovation, planetary gearboxes provide years of trouble-free operation.
A planetary gearbox can be either an electric motor or a manual one. The latter has more features than the former, and can be used in applications where space is an issue. The primary features of a planetary gearbox include its backlash, torque, and ratio. Secondary features include noise, corrosion resistance, and construction. A planetary gearbox is a highly versatile gearbox that can drive anything from simple machinery to advanced electrical systems.
Worm reduction gearbox
The global worm reduction gearbox market report compiles key insights from the industry to help you improve your business strategy. This report will help you create a comprehensive business document that will enhance your company’s competitive edge. To obtain this report, visit our website now! Read our latest report to find out what you can expect from the global worm reduction gearbox market. Alternatively, request a sample copy for more details. Here is a sneak peek of the report:
Worm gears are made with different thread counts and are usually not matched with the CZPT standard. In general, a single thread worm should be used with a single thread worm. Worm gears have either right or left threads, and their thread count will be different as well. This type of gear is used to reduce the speed of a rotating shaft. The speed reduction ratio will be about 50 percent if the worms have the same thread count as the CZPT gears.
The standard gear set transfers power at the peak load point of a tooth, called the pitchline. The worm gear moves slowly against the wheel’s metal surface. The worm gear is also more complex than the standard gear because the worm is sliding rather than rolling. Worm gears are hard to lubricate. Moreover, the sliding contact between the gear and worm increases the complexity of the gear set. They can be a great solution for applications where noise is a significant factor.
The axial pitch and circular pitch of the worm are equal. The ratio of these two indices determines the speed of transmission. For a worm reduction gearbox to work, the axial pitch and the circular pitch must match. The pitch angle of a worm can either be left-handed or right-handed. The lead of a worm is the distance one thread travels in one revolution. The lead angle is the angle tangent to the thread helix of the cylinder’s pitch. When a worm mesh is reversed, the majority of the mesh will be on the receding arc.
Worm gears generate more heat than their counterparts, so it is important to choose a worm reduction gearbox carefully. You will want to choose the material and amount of lubricating oil carefully. Worm gears are generally made of tin bronze. The paired worms are hardened to HRC45-55. In general, they are durable, lasting up to ten years. But they will wear out – and they wear out – so you may want to consider some other factors.
Shaft-mounted gearbox
Shaft-mounted gearboxes are designed for a variety of mining and quarry applications. Their high reliability and low maintenance make them an excellent choice in these types of applications. Shaft-mounted gearboxes also feature an optional backstop device that prevents the unit from rotating in one direction. This makes them an excellent choice for applications where alignment accuracy is an issue. Here are some of the benefits of using a shaft-mounted gearbox:
Shaft-mounted gearboxes are typically constructed of aluminium, and come in sizes ranging from 050 to 125. They feature a variety of reduction ratios and ensure optimum efficiency in all operating conditions. New S series sizes, 140 and 150, extend the application range of shaft-mounted gearmotors. They are both backed by a two-year warranty. For even greater peace of mind, Shaft-mounted gearboxes are available with a range of warranty options.
The most common applications for a Shaft-mounted gearbox include traction-driven applications where a low-speed shaft is required for operation. They also are suitable for applications without a foundation, where the motor is mounted next to the reducer. To prevent the gear drive from rotating, a torque arm is attached between the motor and the shaft. Small-sized shaft-mounted gear drives are usually made without motor mount kits, which can make them an excellent choice for conveying light loads.
Another important feature of a Shaft-mounted gearbox is its mounting position. The reduced motion through the drive is redirected through the shaft, creating additional forces. These additional forces can affect the performance of the gearbox, causing vibrations and noise. Consequently, it is important to replace worn or damaged belts on a regular basis. Further, shaft-mounted gearboxes can be affected by problems with other components and amplify vibrations.
1 speed gearbox
CZPT Group Components produces one speed gearboxes. These transmissions are produced in the CZPT Group’s Kassel plant. They are compact and robust, and are designed for easy integration. The Bosch Rexroth GD1 one-speed gearbox is easy to install horizontally or vertically. The Plug and Drive system integrates the gearbox with the existing cooling system. There are many other benefits to this gearbox.
With an ID.3 electric drive motor, the maximum torque is delivered at 16,000 rpm. This single-speed transmission offers high power density and excellent noise-reduction, making it ideal for electric vehicles. The e-drive motor is extremely quiet and requires precision manufacturing. The e-drive motor also enables a wide range of driving conditions. It can reverse when needed, and reaches its maximum speed at 16,000.
The single-speed gearbox is a standard feature on most electric vehicles. Some electric vehicles, such as the Porsche Taycan, will be equipped with a two-speed gearbox. This gearbox offers more top speed and range, but it is more complex than a standard single-speed gearbox. CZPT doesn’t need to add complexity to its electric vehicles. After all, a 355 horsepower family wagon is not likely to need a dual-speed gearbox.
In addition to simplifying the transmission, the patent claims also address improvements in structural design. Fig. 5 shows a schematic representation of a transmission 50′, wherein gear sets Z1 and Z4 are exchanged between partial transmissions. This switch matrix also reflects the synchronized gears and lastshelf gears. Hydraulically betatigte Lamellenkupplungen (HBA) also form a last-shelf gear.
Another advantage of the patent claim is that it offers numerous functional freedoms, which is especially valuable in the design of an automobile. One of the patent claims identifies a tosatzlicher middle gear that allows a driver to switch between second and third gears, with a single gearbox. In a conventional one-speed transmission, the tosatzlicher middle gear is attached to the second and first part gearbox. The latter has a second and third gear.
Swg supplier made in China – replacement parts – in Mbuji-Mayi Democratic Republic of the Congo Carbon Worm Gear Shaft Module 1.5 or Customized with top quality
We – EPG Team the bigge EPT gearbox & motors , vee pulleys, timing pulleys, couplings and gears factory in China with 5 various branches. For much more details: Cell/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778 0571 88828
Specs:
Condition
Swg Carbon Worm Equipment Shaft Module 1.5 or Customized
Principal Attributes:
Worm Shafts
one. Generate strictly in accordance with ANSI or DIN normal dimension
2. Materials: 40Cr
3. Bore: Completed bore
four. Surface therapy: Carburizing and Quenching
five. Module: .5, .8
| Product name | Worm Shafts |
| Materials Available | Stainless Steel, Carbon Steel etc |
| BORE | Finished bore, Pilot Bore, Unique ask for |
| Processing Method | Molding, Shaving, Hobbing, Drilling, Tapping, Reaming, Handbook Chamfering etc |
| Stress Angle | twenty Diploma |
| Dimension | Customer Drawings & ISO regular |
| Package deal | Wood Case/Container and pallet, or manufactured-to-order |
| Certificate | ISO9001:2008 |
| Lead Time | In 30 times right after get your payment |
Types
| Variety | Describtion | Module | Materials | Surface therapy | Variety of Begins |
| KWG | Grinding forty EPT Worm Shafts | .5~ 6 | 40Cr | Termpering, Quenching | 1 or two |
| SWG | Grinding S45C Worm Shafts | 1~ 6 | S45C | Quenching | one, 2, or three |
| SW | S45C Worm Shafts | .5~ six | S45C | — | 1 or two |
| SUW | Stainless Metal Worm Shafts | .5~ three | SUS303 | — | one or two |
Path of Tooth Flank: left or proper
Making Processing:
Packaging and Supply:
| Packaging | Polyethylene bag or oil paper for every product Pile on carton or as customer’s desire |
| Shipping of Samples | By DHL, Fedex, UPS, TNT, EMS |
| Direct time | ten-fifteen doing work times as common, 30days in occupied period, it will dependent on the comprehensive order quantity. |
FAQ:
| Primary Marketplaces? | North The usa, South The usa, EPT Europe , We EPT Europe , North Europe, South Europe, Asia |
| How to buy? | * You send out us drawing or sample |
| * We carry by way of project assessment | |
| * We give you our design and style for your confirmation | |
| * We make the sample and send out it to you after you verified our design and style | |
| * You confirm the sample then location an buy and spend us 30% deposit | |
| * We start making | |
| * When the products is carried out, you spend us the stability soon after you confirmed pictures or monitoring numbers. | |
| * Trade is completed, thank you!! |
Payment: T/T
If you are intrigued in our products, you should explain to us which components, kind, width, size u want.
We – EPG Group the bigge EPT gearbox & motors , vee pulleys, timing pulleys, couplings and gears factory in China with 5 diverse branches. For much more specifics: Cellular/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778 0571 88828 The use of authentic products manufacturer’s (OEM) component figures or emblems , e.g. CASE® and John Deere® are for reference functions only and for indicating merchandise use and compatibility. Our company and the detailed substitute components contained herein are not sponsored, accepted, or produced by the OEM.
100-200W supplier made in China – replacement parts – in Toulon France Electric Universal Motor for Slicer with 110-240V High Voltage Gear Worm Shaft with top quality
We – EPG Team the biggest gearbox & motors , couplings and gears manufacturing facility in China with 5 distinct branches. For a lot more specifics: Cell/whatsapp/telegram/Kakao us at: 0086~13 571 88828 13858117778 571 88828
5440 Universal Motor
Description
Voltage:a hundred and ten-220VAC
Electrical power:250-300W
Present:1.fourteen-1.36A
Velocity:24000RPM+/-fifteen%
Torque:20NM
Size:102*52*45mm
Isulation Course:B/F
Withstand Voltage: 1800V/1Sec/3mA (QA Take a look at: 1500V/60Sec/5mA
Themal fuse:A single shot/recoverable
1.Software:The AC motor is commonly employed for blender, electrical sharpener, electrical kinfe, foods processor, electrical switching and other
kitchen appliances and so on.
2.Our motors performance(data) are for each customers` requirments.
three.Motor wires are cooper and some could be utilised aluminium wire to save expense
four.Motors could be employed ball bearing and oil bear(Sleeve bearing) equally.
5.Stators could be cold steel and silicon steel
6.We can use the two one particular-shot thermal fuse and recoverable thermal fuse
7.Our AC motors are of substantial performance, outstanding top quality, reduced energy use, long existence and aggressive cost.
8.The good quality of each AC blender motor is 100% inspected prior to packing.
| Model | Voltage | Energy | Current | Toruque | Speed |
| 5412 | a hundred-240VAC | 50-60W | .23-.27 | 20Nm | 22000RPM |
| 5415 | a hundred-240VAC | ninety-100W | .forty one-.45 | 20Nm | 22000RPM |
| 5420 | one hundred-240VAC | 150-180W | .sixty eight-.82 | 20Nm | 22000RPM |
| 5425 | a hundred-240VAC | three hundred-350W | .82-.9A | 20Nm | 22000RPM |
| 5435 | a hundred-240VAC | two hundred-250w | .ninety one-1.14A | 20Nm | 22000RPM |
| 5440 | one hundred-240VAC | 250-300W | one.14-1.36A | 20Nm | 24000RPM |
Fine Watt motor emphasis on supplying motor remedies to smart items for house equipment ,like BLDC,Capacitor motor,shaded pole motor,common motor and mini generator. Our motors are widely utilized in kitchen area,air conditional,Ice upper body,washing device,and many others. Clients track down not only in China domestic ,also oversea from Asia to European and Amecica. Our engineer with 20 years expertise in motor design and development,acquire a whole lot of motor inovation engineering award,Our engineer also give technological help to other big facotry.we feel we constantly can find the greatest remedy for your merchandise.
Organization FAQ
(1) Q: What sort motors you can offer?
A:For now,we primarily provide Kitchen area Hood Motor,DC Motor,Equipment Motor,Admirer Motor Fridge Motor,Hair Dryer Motor Blender Motor Mixer Motor,
BLDC Motor,Shade Pole Motor,Capacitor Motor, PMDC Motor,Synchronous Motor,etc
(2) Q: Is it attainable to pay a visit to your factory
A: Confident. We constantly like to fulfill our buyer experience to experience,this is better for comprehending.But remember to kindly keep us posted a number of times in progress so we can make very good arrangement.
(3) Q: Can I get some samples
A: It relies upon. If only a few samples for individual use or alternative, I am concerned it will be challenging for us to provide, simply because all of our motors are customized made and no stock available if there is no more needs. If just sample tests before the formal buy and our MOQ, cost and other conditions are appropriate, we will give samples.
(4) Q: Is there a MOQ for your motors?
A: Yes. The MOQ is in between a thousand~ten,000pcs for diverse designs soon after sample acceptance.
But it really is also okay for us to take smaller sized plenty like a few dozens, hundreds or thousands
For the preliminary 3 orders soon after sample approval.For samples, there is no MOQ requirement. But the less the greater (like no much more than 5pcs) on problem that the amount is adequate in scenario any changes necessary soon after initial tests.
(5)Q: What edge do you have?
A: For motors, we have quality guarantee, if there is probelm motor after inspection in buyer house,we will replace .
For service, we offer 24 hrs specialized support and barrier-free communication with outstanding services people.
Specialized service: Except offer you real motor products,we can also supply motor technological supporting seperately to our consumer.Our engineers are represent the most sophisticated techonogy.
The use of original gear manufacturer’s (OEM) portion quantities or emblems , e.g. CASE® and John Deere® are for reference purposes only and for indicating solution use and compatibility. Our business and the outlined substitution areas contained herein are not sponsored, approved, or made by the OEM.
Ty-1300 steering gear worm shaft bearing near me China in Jos Nigeria 3p Automatic AC Gear Roller Garage Door Motor 220V with top quality
We – EPG Group the biggest gearbox & motors , couplings and gears factory in China with 5 different branches. For more details: Mobile/whatsapp/telegram/Kakao us at: 0086-13083988828
TY-1300 3P Automatic Ac Gear Roller Garage Door Motor 220V
Product Specification:
Remark:110V also welcome, we can customize as your required.
Quality Assurance:
Packaging:
Company:
Contact US:
The use of original equipment manufacturer’s (OEM) part numbers or trademarks , e.g. CASE® and John Deere® are for reference purposes only and for indicating product use and compatibility. Our company and the listed replacement parts contained herein are not sponsored, approved, or manufactured by the OEM.