Product Description
Two/Three Stage Parallel Shaft Helical Gear Reducer Gearbox for Crane Hoist
Features
1. Compact structure and simple assembly;
2. Wide speed ranges and high torque;
3. Low noise, good sealing performance, high efficiency;
4. Stable and safe, long lifetime, universal;
5. Multi-structure, various assembling methods
Product Photos
Product Description
| ANG Helical Gear Motor | |
| Model | R17 ~ 187, F37-177, K37-187, S37-97 |
| Input power | 0.06kw ~ 250kw |
| Input speed | 750rpm ~ 3000rpm |
| Reduction ratio | 1/1.3 ~ 1/27000 |
| Input motor | AC (1 phase or 3 phase) / DC / BLDC motor |
| Install type | Foot / CHINAMFG shaft / Hollow shaft / Output flange… |
| Efficiency | 94% ~ 98 % for R F K series |
| Material of housing | die-cast aluminum / Cast iron / Stainless steel |
| Precision of gear | Accurate grinding, class 6 |
| Heat treatment | Carburizing and quenching |
| Accessories | Brake / Flange / Motor adapter / Torque arm … |
Advantages
Certifications
Exhibition
FAQ
Q: Can you make the gear motor with customization?
A: Yes, we can customize per your request, like power, voltage, speed, shaft size, flange, terminal box, IP grade, etc.
Q: Do you provide samples?
A: Yes. The sample is available for testing.
Q: What is your MOQ?
A: It is 1pcs for the beginning of our business.
Q: What’s your lead time?
A: Standard products need 5-30days, a bit longer for customized products.
Q: Do you provide technical support?
A: Yes. Our company have design and development team, we can provide technical support if you
need.
Q: How to ship to us?
A: It is available by air, or by sea, or by train.
Q: How to pay the money?
A: T/T and L/C are preferred, with a different currency, including USD, EUR, RMB, etc.
Q: How can I know the product is suitable for me?
A: >1ST confirm drawing and specification >2nd test sample >3rd start mass production.
Q: Can I come to your company to visit?
A: Yes, you are welcome to visit us at any time.
Q: How shall we contact you?
A: You can send an inquiry directly, and we will respond within 24 hours.
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| Application: | Motor, Machinery, Marine, Agricultural Machinery |
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| Function: | Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction |
| Layout: | Coaxial |
| Samples: |
US$ 300/Piece
1 Piece(Min.Order) | Order Sample 1pc for the normal type and design
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| Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Impact of Gear Ratios on Machinery Performance in Agricultural Gearboxes
The gear ratio in agricultural gearboxes plays a crucial role in determining the performance of machinery. It directly affects the relationship between the input and output speeds and torques. Here’s how gear ratios influence machinery performance:
- Speed and Torque Conversion: Gear ratios allow for the conversion of speed and torque between the input and output shafts. Higher gear ratios can reduce output speed while increasing output torque, making it suitable for tasks requiring high power.
- Power and Efficiency: Gear ratios affect the efficiency of power transmission. While reducing the speed through higher gear ratios can increase torque, it’s essential to strike a balance to maintain efficiency. Lower efficiency can lead to energy loss and increased heat generation.
- Task Adaptability: Different agricultural tasks require varying levels of torque and speed. Gear ratios enable machinery to be adaptable to different tasks by providing the necessary torque for heavy-duty activities like plowing or tilling and higher speeds for tasks like transport.
- Optimal Performance: Selecting the appropriate gear ratio ensures that machinery operates within its optimal performance range. It prevents overloading the engine or the gearbox, contributing to smoother operation and reduced wear and tear.
- Productivity and Fuel Efficiency: Proper gear ratios can enhance the overall productivity of agricultural machinery. By optimizing torque and speed, tasks can be completed efficiently, reducing the time and fuel consumption required for operations.
- Consideration of Terrain: Different terrains and field conditions require adjustments in gear ratios. Steep slopes or heavy soil may necessitate lower gear ratios for increased torque, while flat terrain could benefit from higher ratios for faster operation.
- Impact on Components: Gear ratios can influence the load distribution on gearbox components. Higher gear ratios might subject components to increased forces and stresses, potentially affecting their lifespan.
- Operator Comfort: Proper gear ratios contribute to operator comfort by providing the necessary power for smooth operation without straining the machinery. This can lead to reduced operator fatigue and improved safety.
- Customization: Some modern agricultural equipment offers adjustable or variable gear ratios, allowing operators to fine-tune machinery performance based on specific tasks and conditions.
Choosing the right gear ratio for agricultural gearboxes involves considering factors such as the intended task, soil conditions, and equipment specifications. It’s essential to strike a balance between torque and speed to achieve optimal machinery performance and maximize productivity.
Common Signs of Gearbox Wear and Their Solutions
Gearboxes, like any mechanical components, can experience wear over time due to factors such as friction, load, and operating conditions. Recognizing the common signs of gearbox wear is essential for timely maintenance and avoiding potential breakdowns. Here are some signs to watch out for and the solutions to address them:
- Unusual Noises: Grinding, clicking, or whining noises during operation can indicate worn gears or bearings. Inspect the gearbox for damaged teeth or inadequate lubrication. Replace damaged components and ensure proper lubrication.
- Increased Vibration: Excessive vibration suggests misalignment or imbalance within the gearbox. Check for proper alignment and balance the components if necessary. Also, inspect for worn or damaged shafts or bearings.
- Leakage: Oil or lubricant leaks may indicate worn seals or gaskets. Replace seals and gaskets to prevent leakage and ensure adequate lubrication.
- Slipping Gears: Gears slipping out of engagement or difficulty shifting can point to worn or damaged gear teeth. Inspect gears for signs of wear or chipping, and replace as needed.
- Temperature Increase: Abnormal heat generation can result from increased friction due to worn parts. Check lubrication levels and quality, and replace worn bearings or gears causing excess friction.
- Decreased Performance: Reduced power transmission or output efficiency can indicate wear in the gearbox. Inspect gears, bearings, and other components for signs of wear and replace as necessary.
- Excessive Play: Excessive play or backlash in gears can indicate worn gear teeth or bearings. Inspect components for wear, adjust backlash, and replace worn parts.
Addressing gearbox wear requires routine maintenance, including proper lubrication, alignment checks, and regular inspections. Timely replacement of worn or damaged components can extend the gearbox’s lifespan and maintain optimal performance in various applications.
Power Transmission in Farming Equipment with Agricultural Gearboxes
Agricultural gearboxes play a vital role in facilitating power transmission within various types of farming equipment. These gearboxes are integral components that enable the transfer of rotational power from a tractor’s engine to different agricultural implements and machinery. Here’s how agricultural gearboxes contribute to power transmission:
- Speed Reduction: In many farming operations, the engine of a tractor or other power source operates at a higher speed than is suitable for the optimal functioning of agricultural implements. Agricultural gearboxes provide speed reduction by using a combination of gears with different numbers of teeth. This reduction in speed allows the machinery to operate at the required speed for efficient tasks like tilling, planting, or harvesting.
- Power Multiplication: Some agricultural tasks require a significant amount of torque to operate effectively. Gearboxes can multiply the input torque from the engine to generate higher torque at the output shaft. This is crucial for tasks such as plowing, where substantial force is needed to break up the soil.
- Directional Change: Agricultural gearboxes also allow for changes in the direction of power transmission. For instance, a tractor’s power take-off (PTO) shaft may need to transmit power at a right angle to the tractor’s engine. Gearboxes with bevel gears or other arrangements enable this change in direction, ensuring that power is properly directed to the implement.
- Power Distribution: In certain cases, power needs to be distributed to multiple components or implements. Agricultural gearboxes with multiple output shafts can distribute power to different tasks simultaneously, optimizing efficiency and productivity.
- Attachment Operation: Many agricultural implements, such as plows, seed drills, and rotary mowers, require consistent and controlled power to function effectively. Gearboxes provide the necessary power and control to these attachments, ensuring uniform operation and accurate results.
By facilitating speed reduction, power multiplication, directional changes, power distribution, and attachment operation, agricultural gearboxes contribute significantly to the overall efficiency and productivity of farming equipment. They allow farmers to adapt their machinery to various tasks, optimize power usage, and achieve better results in different agricultural operations.
editor by CX 2024-04-19
China High-Efficiency Worm Gear Reducer Gearbox to Slow Down Construction Hoist Speed agricultural pto gearbox suppliers
Solution Description
Worm equipment and worm reducer is a kind of compact composition, big transmission ratio, under certain problems has self-locking operate of mechanical transmission.
Reducer:
- We adopt sophisticated circle-arc tooth in worm and equipment, which means load capacity is excellent and transmission effectiveness is large.
- We also adopt large-quality seal and get air examination before supply to make certain great sealing performance.
- In the meantime, each and every reducer will be manufactured a experiment of working in to make certain that they operate effortlessly with minimal noise.
- The worm’s machining accuracy is large and has handed top quality test by German Klingelnberg detector.
(Inform us transmission fee and variety when ordering)
| Reducing speed ratio (i) |
Distance bctwccn two shafts(mm) |
Input Speed (r/min) |
Enter efficicncy (KW) |
Target input Torque (NM) |
Standard Transmission efficiency(%) |
| 8.25 | one hundred twenty five | 1500 | 17.6 | 895 | 91 |
| one hundred forty four | 1500 | 25.6 | 1185 | 89 | |
| 10 | 125 | 1500 | 14.nine | 890 | ninety |
| 144 | 1500 | 19.7 | 1130 | 88.three | |
| 12 | 125 | 1500 | 12.4 | 1068 | 89 |
| a hundred and forty four | 1500 | seventeen.1 | 1088 | 88 | |
| 14 | one hundred twenty five | 1500 | eleven.72 | 895 | 89.four |
| one hundred forty four | 1500 | sixteen.33 | 1180 | 87 | |
| 16 | a hundred twenty five | 1500 | 11.6 | a thousand | 88 |
| a hundred and forty four | 1500 | 15.56 | 1296 | 86 | |
| 20 | a hundred twenty five | 1500 | 9 | 1571 | 87 |
| 144 | 1500 | 12.46 | 1296 | eighty five | |
| 25 | 125 | 1500 | six.9 | 930 | 84 |
| a hundred and forty four | 1500 | 9.forty four | 1234 | eighty three.5 |
The hollow shaft kind worm gear reducer is not only has the traits earlier mentioned, and hassle-free installation and affordable composition, get much more and much more broadly utilised.
It is in the worm equipment and worm reducer enter with a helical gear reducer, consisting of multistage speed reducer can receive extremely reduced output speed, than the single-phase worm gear deceleration equipment has increased performance, and minor vibration, reduced noise and strength usage.
Our gearbox
1 larger loading capability and compact dimension and larger performance and smoother and quieter functioning.
two.Lengthier service daily life.
3. higher energy and lighter fat
Loading capacity and efficiency
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US $1 / Piece | |
1 Piece (Min. Order) |
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| Application: | Motor, Machinery, Agricultural Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Layout: | Expansion |
| Gear Shape: | Conical – Cylindrical Gear |
| Step: | Three-Step |
###
| Samples: |
US$ 1/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
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###
| Reducing speed ratio (i) |
Distance bctwccn two shafts(mm) |
Input Speed (r/min) |
Input efficicncy (KW) |
Target input Torque (NM) |
General Transmission efficiency(%) |
| 8.25 | 125 | 1500 | 17.6 | 895 | 91 |
| 144 | 1500 | 25.6 | 1185 | 89 | |
| 10 | 125 | 1500 | 14.9 | 890 | 90 |
| 144 | 1500 | 19.7 | 1130 | 88.3 | |
| 12 | 125 | 1500 | 12.4 | 1068 | 89 |
| 144 | 1500 | 17.1 | 1088 | 88 | |
| 14 | 125 | 1500 | 11.72 | 895 | 89.4 |
| 144 | 1500 | 16.33 | 1180 | 87 | |
| 16 | 125 | 1500 | 11.6 | 1000 | 88 |
| 144 | 1500 | 15.56 | 1296 | 86 | |
| 20 | 125 | 1500 | 9 | 1010 | 87 |
| 144 | 1500 | 12.46 | 1296 | 85 | |
| 25 | 125 | 1500 | 6.9 | 930 | 84 |
| 144 | 1500 | 9.44 | 1234 | 83.5 |
|
US $1 / Piece | |
1 Piece (Min. Order) |
###
| Application: | Motor, Machinery, Agricultural Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Layout: | Expansion |
| Gear Shape: | Conical – Cylindrical Gear |
| Step: | Three-Step |
###
| Samples: |
US$ 1/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Reducing speed ratio (i) |
Distance bctwccn two shafts(mm) |
Input Speed (r/min) |
Input efficicncy (KW) |
Target input Torque (NM) |
General Transmission efficiency(%) |
| 8.25 | 125 | 1500 | 17.6 | 895 | 91 |
| 144 | 1500 | 25.6 | 1185 | 89 | |
| 10 | 125 | 1500 | 14.9 | 890 | 90 |
| 144 | 1500 | 19.7 | 1130 | 88.3 | |
| 12 | 125 | 1500 | 12.4 | 1068 | 89 |
| 144 | 1500 | 17.1 | 1088 | 88 | |
| 14 | 125 | 1500 | 11.72 | 895 | 89.4 |
| 144 | 1500 | 16.33 | 1180 | 87 | |
| 16 | 125 | 1500 | 11.6 | 1000 | 88 |
| 144 | 1500 | 15.56 | 1296 | 86 | |
| 20 | 125 | 1500 | 9 | 1010 | 87 |
| 144 | 1500 | 12.46 | 1296 | 85 | |
| 25 | 125 | 1500 | 6.9 | 930 | 84 |
| 144 | 1500 | 9.44 | 1234 | 83.5 |
Choosing an Agricultural Gearbox
When buying an agricultural gearbox, there are many important things to consider. These factors include durability, function, mechanism, quality of materials, and ease of use. To find the best option for your specific needs, you should consider the features that are most important to you. Read this article to learn more about the various types of agricultural gearboxes available on the market. When looking for a new gearbox for your tractor, take a look at the following factors to consider.
Durability
Agricultural gearboxes are essential parts of the food production chain. If a single component fails, it will cause downtime, affecting production and costs. If the gearbox is not durable, it could result in costly downtime, causing large losses for the farmer. To ensure long-term productivity, select a durable agricultural gearbox. Here are some features to look for in a durable agricultural gearbox. – It’s easy to access and maintain
– Closed-loop seals are an effective alternative to desiccant breathers. They don’t keep water in the gearbox, but they do isolate the gearbox from the atmosphere. Proper isolation of the gearbox is essential to the safety of the equipment. A closed-loop elastomeric seal prevents water from entering the gearbox. This prevents it from overheating and keeping the gears running smoothly.
– Simulated test data was obtained for 44 tractors with different transmission operating parameters. The amplitude of load, frequency of failure, and pseudo-damages were calculated for each component. The statistical analysis also provided an estimate of the severe-damage profile of the gears. Using an optimisation technique, an accelerated test schedule was designed. The test plan was designed to maximise the torque applied to each component. Moreover, all gear wheels in the transmission were not tested, as only the range shift A and B gears were damaged.
If you are interested in purchasing a quality agricultural gearbox, contact CZPT Gearbox Company. CZPT Gearbox Company has been manufacturing top-quality gear drives since 1975. The company’s engineers will work with you to determine the exact gearbox that fits your specific needs. Agricultural gearboxes are integral parts of agricultural machinery, ensuring optimal performance of the machine. Agricultural gearboxes transfer the power from the input shaft to the output shafts and enable it to change direction, speed, and rotation.
Function
Agrarian gearboxes play an important role in the entire cycle of food production. Agricultural equipments are constantly undergoing increased wear and tear, which can cause expensive downtime. Having a high-quality agricultural gearbox is critical to ensuring the equipment’s reliability. When the gears get worn out, the machinery will fail to meet the increased demand. Worn-out gears will result in significant losses for farmers.
The most common use for agricultural gearboxes is to change the speed of agricultural equipments such as tractors and combines. In general, reduction boxes change speed through gears, but the PTO gearbox also bears the force generated by the wind wheel and the reaction force during transmission. To keep the gearbox rigid and prevent deformation, it must be designed to withstand the force exerted by the wind and the reaction force generated during the transmission process. Two sector gears are used to change the direction of transmission.
An agricultural gearbox has two parts: an input shaft 32 and an output shaft 38. The input shaft 32 is fixed in the gearbox’s elongate casing. The output shaft 38 extends parallel to the input shaft and the output shaft, while the rear end portion 40 projects out of the gearbox casing. The output shaft is connected to a second transmission shaft 42, which connects to a differential 44 in the rear axle casing 15. The differential is then connected to the rear wheels of the tractor, where the motion is transferred.
The PTO shaft was first used with the 1948 Land Rover. Later, a 6-spline adapter was added. Today, many manufacturers of agricultural equipments provide a nominal PTO power specification. This specification is a useful guide when choosing the right gearbox for your needs. Agricultural machines may include a 540/540E or 1000/1000E option. Using the lowest PTO power specification will allow you to run implements with low power requirements, thereby reducing fuel consumption and reducing engine stress.
Mechanism
The mechanism of an agricultural gearbox is a simple mechanical device that provides speed increase or gear reduction. A simple gearbox is commonly used in agricultural equipment that is powered by a PTO, as the axial PTO shaft is opposed to the normal driven shaft. The driven shaft is usually either vertical or horizontal. More complex equipment has several output directions. Some agricultural gearboxes feature dual or even multiple outputs. The mechanism for an agricultural gearbox varies with the type of equipment.
Agricultural tractors have an internal combustion engine 10 and a speed change gearbox 12. The gearbox casing is elongate and attached to the rear end of the cylinder block. The gearbox casing is a “backbone” between the back axle and the internal combustion engine. Its function is to transmit motion from the engine to the rear wheels of the tractor. There are two types of agricultural gearboxes: speed change gearboxes and planetary gearboxes.
Agricultural gearboxes are crucial for the production of food. Wear and tear on agricultural gears will cause costly downtime. Consequently, high-quality agricultural gearboxes are essential for ensuring the optimal performance of your agricultural machinery. If the gears wear out, your equipment may not meet the increasing demand. This will result in significant losses for the farmer. However, if you choose a high-quality agricultural gearbox, you won’t have to worry about this.
The central knife drive gearbox 300 is illustrated in FIG. 11. The gearbox receives a rotational input motion and outputs a reciprocating linear motion to a harvesting head assembly. In this way, the harvesting head will be most effective when it has linear motion, whereas curved motions will result in less efficient crop picking. The same principles apply to curved blades. If the gearbox is equipped with a central knife drive, it will provide the highest efficiency when harvesting crops.
Quality of materials
Agricultural gearboxes play an important role in the food production process. As the population continues to grow and the world’s need for food increases, the gearbox will also be required to function efficiently. The gearbox must be able to withstand harsh environmental conditions and the stresses and strains of continuous operation. These conditions can include a wide range of high and low temperatures, arid and moist environments, and even safety regulations.
For example, the material used for a tractor gearbox is typically grey cast iron, which has high wear resistance and vibration dampening properties. The production process for belt pulleys is usually a combination of forging and casting. Large belt pulleys are typically cast iron. In addition, the brake drum material used must be resistant to vibration. For this reason, grey iron ASTM A48 Class 35 is used for these components.
Bevel gearboxes are a great choice for many agricultural machinery applications. These gears feature high reduction ratios of 2.44:1 and can be used with offset rotary fillers and hollow output shafts. Bevel gear drives are available in various horsepower capacities, ratios, and configurations. An example of a right-angle bevel gear drive is the FG55 model. It features a 15-mm shaft diameter, which makes it a great choice for many types of agricultural machinery.
Cost
When deciding what type of agricultural gearbox to purchase, you should consider the durability of the device. The durability of any mechanical device depends on the quality of its materials, mechanisms, and functionality. Buying a high-quality, durable device will prevent you from having to buy a new one in a few years. In addition, a high-quality gearbox will not wear out as quickly as one that is not built to last.
To find the best agricultural gearbox supplier in India, use a marketplace such as CZPT. It has a global network of suppliers that makes it easy to source your agricultural gearbox needs from any country. Search for Agriculture Gearbox suppliers by city, state, and service area to find a high-quality supplier. Once you’ve done your research, you can then compare prices and quality to find the best deal. And don’t forget to compare the reliability of your chosen supplier.
A dependable company will offer a warranty on their work. Regardless of whether you purchase an OEM or a replacement, you’ll be able to find a reliable, affordable agricultural gearbox from a reputable company. CZPT offers free estimates for their services, and has helped many other farm owners replace their gearboxes with new ones. Moreover, they can even rebuild the gearbox for you, reducing your cost and improving the efficiency of your machine.
editor by czh 2023-01-22