Descrição

Substituição da caixa de engrenagens CMR com relação de 2,07:1 e eixo fixo para enfardadeiras de fardos redondos.

The EVER-POWER Ratio 2.07:1 Fixed Shaft Gearbox is an elite agricultural power transmission unit specifically engineered as a drop-in replacement for CMR round baler gearboxes. Delivering a precise 2.07:1 speed reduction, it converts standard 540 RPM tractor PTO inputs into the optimal rotational force required for high-density bale formation. Forged from premium AISI 4140 alloy steel and featuring a highly rigid fixed-shaft architecture, this gearbox eliminates the radial play often found in splined counterparts. Designed to meet DIN 6 and AGMA 10 accuracy classes, it ensures maximum torque delivery, exceptional thermal stability, and prolonged L10 bearing life in the most demanding global harvesting environments.

• Exact Ratio & Replacement Match: Delivers a strict 2.07:1 gear reduction ratio, perfectly replacing CMR and similar European OEM fixed-shaft gearboxes without any mechanical modifications.

• Rigid Fixed Shaft Design: Utilizes a solid, heavy-duty fixed shaft with a keyway to significantly reduce vibration and radial deflection during the heavy shock loads of crop compaction.

• Extreme Torque Capacity: Rated for 950 Nm of continuous torque and capable of withstanding 1450 Nm peak pulsating loads, ensuring zero power loss during wet silage baling.

• Advanced Metallurgy: Internal bevel gears are forged from 20CrMnTi and AISI 4140 steel, deep-carburized to HRC 58-62 for ultimate abrasive wear resistance.

• Superior Environmental Protection: Features an IP65-rated QT450 cast iron housing with double-lip oil seals, effectively keeping out crop dust, moisture, and abrasive field debris.

Especificações técnicas

Tabela de Parâmetros Universais de Engenharia

The following engineering parameters outline the precise capabilities of the EVER-POWER 2.07:1 Fixed Shaft Gearbox. Please verify these metrics against your baler’s operational requirements.

Parâmetro de engenharia	Detalhes da especificação	Norma da Indústria / Nota
1. Faixa de torque (Nm)	Torque nominal: 950 Nm | Torque máximo: 1450 Nm | Fator de serviço: 1,5	Carga agrícola pesada
2. Faixa de potência (HP/kW)	Mín.: 30 HP | Máx.: 65 HP | Potência nominal: 45 HP (33 kW)	Otimizado para tratores de médio porte
3. Relação de transmissão	Relação exata: 2,07:1 (redução de velocidade) | Tolerância: ±0,5%	Cinemática padrão da enfardadeira
4. Faixa de RPM	Rotação de entrada: 540 RPM | Rotação de saída: ~261 RPM	Entrada de tomada de força (PTO) padrão ISO
5. Materiais e Metalurgia	Gears: AISI 4140 & 20CrMnTi | Housing: QT450 Cast Iron | Shaft: 42CrMo	Carburizado e temperado
6. Dureza e Rugosidade	Dureza dos dentes da engrenagem: HRC 58-62 | Rugosidade da superfície: Ra 0,8 μm	Profundidade de cementação profunda (1,2 mm)
7. Requisitos de Lubrificação	Óleo para engrenagens de extrema pressão 80W90 GL-5 | Banho de óleo	Intervalo de troca de 1000 horas
8. Faixa de temperatura	Operação: -40°C a +120°C | Armazenamento: -50°C a +80°C	Confiabilidade em todas as condições climáticas
9. Nível de ruído (dB)	Sem carga: < 72 dB | Com carga nominal: < 78 dB	Retificação de precisão DIN 6
10. Classificação de proteção IP	IP65 (À prova de poeira, protegido contra jatos de água)	Vedação agrícola pesada
11. Classe de Precisão	DIN 6 / ISO 7 / AGMA 10	Transmissão de vibração ultrabaixa
12. Tipo e vida útil do rolamento	Rolamentos de rolos cônicos premium (ex.: 30209) | L10 > 10.000 horas	Alta carga radial dinâmica
13. Padrões de Interface	Input: Standard 6-Spline (1-3/8″) | Output: Solid Fixed Shaft with Keyway	ANSI B92.1 / DIN 6885
14. Peso e Dimensões	Net Weight: 38 kg (83.7 lbs) | Shaft Diameter: OEM Specific	Encaixe OEM compacto

Conhecimento profundo do produto

What is a 2.07:1 Fixed Shaft Round Baler Gearbox?

A round baler gearbox is the primary kinetic bridge between a tractor and the baler’s internal mechanisms. The “2.07:1 ratio” indicates a speed reduction: for every 2.07 turns of the tractor’s PTO shaft (typically 540 RPM), the gearbox output shaft turns exactly once (yielding roughly 261 RPM). This reduction multiplies the torque, providing the immense twisting force needed to roll and compress heavy hay or silage into tight, uniform bales. The “fixed shaft” designation means the output shaft is a solid, integral piece utilizing a keyway for sprocket attachment, offering maximum structural rigidity.

Why is the 2.07:1 Ratio Critical for Baling?

Timing and speed are everything in round baling. If the internal belts or rollers spin too fast, the crop shatters, losing vital nutritional leaves. If they spin too slow, the baler clogs, and bale density drops. The 2.07:1 ratio is a kinematic standard used by brands like CMR to achieve the perfect balance of pickup speed and compression chamber rotation when driven by a standard 540 RPM PTO. EVER-POWER meticulously replicates this exact ratio to ensure your baler operates exactly as intended.

How Does the Fixed Shaft Design Enhance Stability?

During the final stages of forming a round bale, the radial tension on the drive chains and sprockets reaches its peak. Hollow splined shafts can sometimes suffer from micro-deflection under these extreme radial loads, leading to accelerated bearing wear. The EVER-POWER fixed shaft design utilizes a solid billet of 42CrMo alloy steel. This solid architecture virtually eliminates shaft deflection, keeping drive sprockets perfectly aligned and ensuring that heavy radial loads are transferred safely to the oversized tapered roller bearings.

What Materials Ensure Longevity in EVER-POWER Gearboxes?

Replacing a CMR gearbox requires matching European quality. Our internal bevel gears are CNC-machined from AISI 4140 and 20CrMnTi alloy steels. Through a highly controlled carburizing process, we infuse carbon into the surface of the gear teeth, achieving a hardness of HRC 58-62. This makes the teeth highly resistant to abrasive friction. Simultaneously, the core of the gear remains ductile to absorb sudden shock loads. The exterior housing is cast from QT450 ductile iron, absorbing operational vibrations.

How to Maintain the 2.07:1 Baler Gearbox?

Maximizing the lifespan of this transmission requires strict adherence to lubrication protocols. The gearbox relies on an internal oil bath splash system. It must be filled with 80W90 GL-5 Extreme Pressure gear oil. After the initial 50-hour break-in period, the oil must be drained to remove manufacturing micro-shavings. Thereafter, a 1000-hour or annual oil change interval will allow the gearbox to exceed its 10,000-hour L10 bearing life.

Ampla gama de cenários de aplicação

Colheita e enfardamento

1. Fixed Chamber Round Balers. 2. Variable Chamber Round Balers. 3. Mini Round Balers. 4. Large Square Balers (Auxiliary Drives). 5. Hay Conditioners. 6. Flail Choppers. 7. Forage Harvesters (Header drives). 8. Windrow Turners. 9. Tedders. 10. Rotary Rakes. 11. Wheel Rakes. 12. Bale Wrappers. 13. Cotton Module Builders. 14. Silage Packagers. 15. Straw Choppers. 16. Corn Stover Balers. 17. Alfalfa Harvesters. 18. Biomass Collectors. 19. Sugarcane Harvester Gathering Chains. 20. Hemp Baling Machines.

Preparo do solo e aração

21. Light-Duty Rotary Tillers. 22. Power Harrows. 23. Spading Machines. 24. Small Stone Crushers. 25. Forestry Mulchers. 26. Disc Mowers. 27. Rotary Slashers / Brush Cutters. 28. Flail Mowers. 29. Post Hole Diggers. 30. Light Trenchers. 31. Bed Formers. 32. Fertilizer Spreaders. 33. Manure Spreaders. 34. Seed Drills. 35. Precision Planters. 36. Aerators. 37. Soil Stabilizers. 38. Ridgers. 39. Subsoilers. 40. Cultivators with active tines.

Livestock, Feeding & Material Handling

41. Stationary TMR Mixers. 42. Trailed TMR Mixers. 43. Feed Grinders. 44. Hammer Mills. 45. Roller Mills. 46. Bale Shredders. 47. Silage Defacers. 48. Grain Augers. 49. Bucket Elevators. 50. Feed Conveyor Belts. 51. Pellet Presses. 52. Feed Extruders. 53. Liquid Manure Pumps. 54. Solid Manure Separators. 55. Dairy Vacuum Pumps. 56. Poultry Feeder Line Drives. 57. Cattle Brush Drives. 58. Automatic Barn Scrapers. 59. Ventilation Fan PTO Drives. 60. Rotary Milking Parlors.

Industrial & Specialty

61. PTO Backup Generators. 62. Agricultural Water Pumps. 63. Irrigation Hose Reels. 64. Small Wood Chippers. 65. Log Splitters. 66. Stump Grinders. 67. Sawmill Feed Drives. 68. Snow Blowers. 69. Sweeper Attachments. 70. Salt Spreaders. 71. Winch Drives. 72. Conveyor Belt Speed Reducers. 73. Packaging Machinery. 74. Industrial Mixers. 75. RTO Switching Valve Drives. 76. Port Crane Auxiliary Hoists. 77. Marine Winches. 78. Custom OEM Machinery. 79. Textile Baling Presses. 80. Scrap Paper Compactors.

Matriz de Compatibilidade e Substituição

Detalhes da Correspondência Exata

EVER-POWER provides exact specification matching to ensure seamless integration.

Elemento de máquina/marca	Detalhes de compatibilidade
Substituição direta para	CMR Ratio 2.07:1 Fixed Shaft Round Baler Gearboxes
Marcas OEM compatíveis	Exact or adaptable replacement for models by John Deere, Krone, Kubota, Case IH
Interface de entrada	Entrada de tomada de força (TDF) padrão de 540 RPM, 1-3/8″ Z6 (6 estrias)
Interface de saída	Solid Fixed Shaft with standard DIN 6885 Keyway
Padrão de montagem	Standard 4-Bolt or OEM-specific base/flange mounting
Produtos complementares	PTO Drive Shafts, Heavy-Duty Roller Chains, Custom Sprockets

Experiências genuínas de clientes

Depoimentos

• Marcus B., Agricultural Contractor (Germany): “Our European round balers use CMR gearboxes. We tested the EVER-POWER 2.07:1 fixed shaft unit. The mounting holes and shaft diameter were perfect. It runs incredibly quietly, proving the DIN 6 gear quality.”

• Sarah L., Hay Producer (USA): “The solid fixed shaft design of this EVER-POWER gearbox is much sturdier than our old splined units. We don’t see the sprocket wobble we used to. Excellent torque transfer.”

• Felipe C., Forage Manager (Brazil): “The IP65 sealing on the EVER-POWER transmission is outstanding. After a full season, the gear oil was still clean, with zero water ingress. It perfectly replaced our broken Italian gearbox.”

• Alexey M., Farm Director (Russia): “The AISI 4140 steel in the EVER-POWER gearbox handled the -25°C temperatures effortlessly. Very reliable engineering for cold shock loads.”

• Hendrik v., Equipment Dealer (South Africa): “The fixed shaft with the standard keyway makes it very easy for local farmers to swap out drive sprockets. The 2.07 ratio is spot-on for our standard 540 PTO tractors.”

Installation Guide (HowTo)

Instalação passo a passo

Proper installation is critical for ensuring the longevity of your new 2.07:1 fixed shaft gearbox. Please follow these engineering guidelines.

1. Esvazie o lubrificante antigo: Place a large drain pan under the old CMR gearbox. Remove the bottom plug and let all gear oil empty.

2. Disconnect Linkages: Loosen the tensioners on the main drive chains. Remove the output sprocket from the old fixed shaft.

3. Remova a caixa de câmbio antiga: Unbolt the primary PTO input shaft. Remove the base mounting hardware. The gearbox weighs approximately 38 kg, so use a mechanical lift.

4. Instale a roda dentada de acionamento: Slide the drive sprocket onto the new EVER-POWER fixed shaft. Insert the proper machine key into the keyway and secure it.

5. Montar e alinhar: Hoist the new gearbox into place. Hand-tighten bolts, use a laser alignment tool to ensure the output sprocket is aligned, and torque the bolts to OEM specs.

6. Lubrificação crítica: Remove the top breather plug. Fill the gearbox with 80W90 GL-5 Extreme Pressure gear oil to the indicated level. Do not overfill.

Perguntas frequentes (FAQ)

Consultas técnicas

• Esta caixa de velocidades é uma substituta exata para a unidade CMR 2.07:1? Yes. It is engineered to replicate the 2.07:1 speed reduction ratio and perfectly matches standard mounting patterns and dimensions of CMR fixed-shaft gearboxes.

• Why is a fixed shaft preferred over a splined shaft for some balers? A fixed shaft with a keyway offers exceptional radial rigidity. It eliminates the micro-wobble that can occur in hollow splined shafts, ensuring better sprocket alignment.

• Que tipo de óleo de engrenagem devo usar? You must strictly use 80W90 GL-5 gear oil. The GL-5 rating ensures the oil contains the necessary extreme pressure additives.

• Quando devo fazer a primeira troca de óleo? Drain and replace the gear oil after the first 50 hours of operation. After that, change the oil every 1000 hours.

• Essa caixa de câmbio pode ser acionada a 1000 RPM? No. This specific 2.07:1 gearbox is designed for a 540 RPM PTO input.

• Does EVER-POWER manufacture the matching sprockets and chains? Yes! EVER-POWER can supply the exact drive sprockets, heavy-duty roller chains, and PTO shafts to accompany your new gearbox.

• How does EVER-POWER ensure quality? Every gearbox undergoes a strict Quality Control SOP, including CMM dimensional verification, dynamic load testing, and IP65 pressure leak tests.

• What happens if the gearbox overheats? Operating temperatures should not exceed 120°C. Overheating is typically caused by low oil levels or using the wrong oil type.

• Posso personalizar o eixo de saída? Yes. As a source factory, we offer full OEM/ODM services to customize the output shaft diameter and keyway dimensions.

• How quickly can you ship globally? We maintain a robust inventory and utilize global logistics networks to ship via expedited air freight or standard sea freight.

Notas Anti-Alucinação

Avisos legais de engenharia

• Please Note: While this gearbox is a direct mechanical replacement for specific CMR models, minor variations in shaft length or mounting hole diameters may exist across different manufacturing years. Always consult your OEM parts manual.

• All performance data (Torque limits, HP ratings) are based on rigorous factory testing under ISO/DIN standard conditions.

• Ensure your tractor’s PTO is set to 540 RPM. Over-speeding the gearbox will void the warranty and cause rapid mechanical failure.

Aprimore suas operações de enfardamento com EVER-POWER hoje mesmo! Don’t let a worn-out gearbox slow down your harvest. Replace your CMR transmission with EVER-POWER’s premium 2.07:1 Fixed Shaft Gearbox. Experience unmatched AISI 4140 metallurgy, vibration-free performance, and highly competitive factory-direct pricing.

Email our engineering team now at: [email protected] to request CAD drawings, verify your specifications, or secure your bulk B2B wholesale quote! Global shipping and 24/7 expert technical support guaranteed.